What are the different grades of PVC?

Chemical compound

Chlorinated polyvinyl chloride (CPVC) is a thermoplastic produced by chlorination of polyvinyl chloride (PVC) resin. CPVC is significantly more flexible than PVC, and can also withstand higher temperatures. Uses include hot and cold water delivery pipes and industrial liquid handling. CPVC, like PVC, is deemed safe for the transport and use of potable water.[citation needed]

History

[

edit

]

Genova Products located in Michigan initially created the first CPVC tubing and fittings for hot- and cold-water distribution systems in the early 1960s.[citation needed] The original tetrahydrofuran (THF) / methyl ethyl ketone (MEK) formulas for CPVC cements were developed by Genova in conjunction with the B.F. Goodrich Company, the original developer of the CPVC resin.[citation needed]

Production process

[

edit

]

Chlorinated polyvinyl chloride (CPVC) is PVC that has been chlorinated via a free radical chlorination reaction. This reaction is typically initiated by application of thermal or UV energy utilizing various approaches. In the process, chlorine gas is decomposed into free radical chlorine which is then reacted with PVC in a post-production step, essentially replacing a portion of the hydrogen in the PVC with chlorine.

Depending on the method, a varying amount of chlorine is introduced into the polymer allowing for a measured way to fine-tune the final properties. The chlorine content may vary from manufacturer to manufacturer; the base can be as low as PVC 56.7% to as high as 74% by mass, although most commercial resins have chlorine content from 63% to 69%.[citation needed] As the chlorine content in CPVC is increased, its glass transition temperature (Tg) increases significantly. Under normal operating conditions, CPVC becomes unstable at 70% mass of chlorine.

Various additives are also introduced into the resin in order to make the material more receptive to processing. These additives may consist of stabilizers, impact modifiers, pigments and lubricants.

Physical properties

[

edit

]

CPVC shares most of the features and properties of PVC, but also has some key differences. CPVC is readily workable, including machining, welding, and forming. Because of its excellent corrosion resistance at elevated temperatures, CPVC is ideally suited for self-supporting constructions where temperatures up to 200 °F (93 °C) are present. The ability to bend, shape, and weld CPVC enables its use in a wide variety of processes and applications. It exhibits fire-retardant properties.

Comparison to polyvinyl chloride (PVC)

[

edit

]

Heat resistance

[

edit

]

CPVC can withstand corrosive water at temperatures greater than PVC, typically greater by 40–50 °C (greater by 72–90 °F), contributing to its popularity as a material for water-piping systems in residential and commercial construction. CPVC maximal operating temperature peaks at 200 °F (93 °C).

Mechanical properties

[

edit

]

The principal mechanical difference between CPVC and PVC is that CPVC is significantly more ductile, allowing greater flexure and crush resistance. Additionally, the mechanical strength of CPVC makes it a viable candidate to replace many types of metal pipe in conditions where metal's susceptibility to corrosion limits its use.

Properties of CPVC and PVC Schedule 40 Schedule 80 CPVC PVC CPVC PVC Max. working pressure 450 psi (3,100 kPa) 450 psi (3,100 kPa) 630 psi (4,300 kPa) 630 psi (4,300 kPa) Tensile strength 8,200 psi (57,000 kPa) 7,500 psi (52,000 kPa) 8,200 psi (57,000 kPa) 7,500 psi (52,000 kPa) Temperature limits 33–200 °F (1–93 °C) 33–140 °F (1–60 °C) 33–200 °F (1–93 °C) 33–140 °F (1–60 °C)

Additionally, CPVC is a thermoplastic and as such has greater insulation than that of copper pipes. Due to this increased insulation, CPVC experiences less condensation formation and better maintains water temperature for both hot and cold applications.

Bonding

[

edit

]

Due to its specific composition, bonding CPVC requires a specialized solvent cement different from PVC, with high-strength formulas being first introduced in 1965 by Genova Products, followed by alternatives such as IPS's Weld-On line.

Primers, solvent cements, and bonding agents for CPVC reportedly must meet ASTM F493 specifications, differing from PVC solvent cements that must adhere to ASTM D2564 standards.

Fire properties

[

edit

]

CPVC is similar to PVC in resistance to fire. It is typically very difficult to ignite and tends to self-extinguish when not in a directly applied flame.

Due to its chlorine content, the incineration of CPVC, either in a fire or in an industrial disposal process, can result in the creation of chlorinated dioxins and the similarly dangerous polychlorinated dibenzofurans, both which bioaccumulate.

References

[

edit

]

1. ^Felder, Richard M.; Rousseau, Ronald W. (15 December 2004). Elementary Principles of Chemical Processes. p. 581. ISBN 978-0471687573.

Polyvinyl chloride (PVC) is a flexible or rigid material that is chemically nonreactive. PVC offers excellent corrosion and weather resistance. It has a high strength-to-weight ratio and is a good electrical and thermal insulator. The most widely used member of the vinyl family, PVC may be cemented, welded, machined, bent and shaped readily.

There are three broad classifications for rigid PVC compounds: Type I, Type II, and CPVC. Type II and CPVC offer better heat and chemical resistance as well as greater impact resistance. These materials are considered “unplasticized” (rigid) because they are less flexible than the plasticized formulations. Type I, II, and CPVC are normally available in rod, sheet, slab, pipe, tubular bar, fittings and valves. “Plasticized” PVC is available in sheet, film, fittings, flexible tubing, and pipe.

The properties of PVC can be varied by the addition of fillers, plasticizers, stabilizers and colorants. Contact an Emco Industrial Plastics representative who can help you choose the correct material to meet the needs of your applications.

Brand Names

Harvel® Bar

Simona® Brigade VS-1

Simona® Versadur 100 Series

Simona® Versadur 152

Vintec® I

Emco Industrial Plastics doesn’t claim to represent all of the manufacturers or trade name products listed. This list is intended as a guide of typical materials available for purchase from Emco Industrial Plastics, Inc. For additional information, contact an Emco Industrial Plastics representative by filling out the form below.

Looking for cut-to-size items off the shelf? Shop PVC sheets & bars, rods, tubes, rectangular tubes, and angles from our distribution partner Fix Supply. Check out their Knowledge Center for additional information.

Do you need

Fabrication

or

Machining

for PVC, Type I?

Contact us today for your fabrication and machining needs!

Request Fabrication/Machining Services