The Benefits and Disadvantages of Hiring Mold ...

19 Aug.,2024

 

The Benefits and Disadvantages of Hiring Mold ...

In the past ten years, China has emerged as a global superpower. They have pipped the traditional powerhouses by fully embracing the global market and opening its borders for international trade. This has significantly changed the country for the better.

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When it comes to purchasing power and GDP, China has truly outshined other countries. One of the key contributors to its economy is its population. It has fueled the economic growth rate of the country.

Due to its huge workforce, China has a wide array of products and a ready market. Its population also provides a ready workforce which many multi-national find very attractive. The outsourcing market of China has grown and the government also provides a conducive environment in which business can thrive.

For those who are particularly involved in plastic injection molding, China certainly provides an attractive venture. If you are looking to outsource your mold manufacturing, here are some pros and cons that you should go over.

Pros of mold manufacturing in China

Lower production cost

When working with a mold manufacturer from China, your production cost will be significantly reduced without tampering with the output or quality of the product. This benefit is primarily the reason why most clients and entrepreneurs don&#;t mind the disadvantages of outsourcing from China.

High output with limited time

All manufacturers face the same trouble, timeline, and capacity. Well, these two problems are not a cause for concern from most mold manufacturers from China. It&#;s for the same reason cheap labor, which means that you can have a large number of people work on your product resulting in higher output within the shortest time possible.

They are bound to be some issues arising such as exploitation, but as long as you have done your due diligence you are good to go.

Quick access to opportunities and market

When you outsource your whole production to China, it provides you with an opportunity of marketing your products locally. Local production enables you to establish a supply chain providing you with access to the market of 1.3 billion. The return on investments is truly impressive.

Cons

Language barrier

Even though China has fully embraced the international market and trade, not everybody can converse in English. And because you are on the opposite side of the globe and can&#;t speak Cantonese or Mandarin it can be quite hectic.

You may hire and translator during the entire negotiation process with the manufacturer but it adds a lot of extra costs.

Intellectual property risks 

One of the major cons of outsourcing to Chinese companies is the risk of violating intellectual property rights. Even though the Chinese Government has put measures for robust IP laws and policies, there is still a lot to be done.

As a manufacturer, you must ensure that you create corporate protection strategies for all of your products. Patenting your product will reduce the risk of running into issues with IP.

Advantages and disadvantages of injection molding

Advantages and disadvantages of injection molding
Injection molding: also known as injection molding, this method of injection and molding. There are many advantages of injection molding, and the general summary is fast production speed, high efficiency, automatic operation, variety of design, simple shape, small size, accurate product size, convenient product update, complex shape and so on. And suitable for mass production and complex shape products and other molding injection processing fields.

Factors affecting the quality of injection molding

1. Injection pressure: the reason for the need for injection pressure is to offset the resistance in the process of melt flow, or the resistance in the flow process to eliminate the pressure of the injection machine, the two are just the opposite, in order to ensure the smooth progress of the filling environment;

2. Injection time: reasonable injection time is conducive to the ideal filling of the melt, and the ear is very important to improve the surface quality of the product and reduce the dimensional tolerance;

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3. Injection temperature: the injection temperature must be controlled within the range of M, the temperature is too low, the plasticization of molten materials is not good, which affects the quality of forming parts and increases the difficulty of processing; If the temperature is too high, the raw material is easy to decompose;

Two, the shortcomings of injection molding process

1, product molding must use injection molding and blow molding two sets of mold and a valve hollow core mold, and the injection mold should be able to withstand high pressure, molding equipment cost is high;

2. The temperature of the injection blank is high, and it needs a long cooling and shaping time after blowing in the injection mold, which prolongs the whole molding cycle of the product and affects the production efficiency.

3. The internal stress of the injection molding blank is large, and it is easy to be subjected to uneven cooling during the transformation of the mold. Stress cracking is easy to occur when producing products with complex shapes and large sizes.

4. The operation skills of the operators are higher

First, the advantages of injection molding process

1. Injection mold can be used to accurately control the wall thickness distribution of the billet, so that the wall thickness of the container is more uniform, avoiding the thinning phenomenon that is prone to occur in the corner of general blow molding products. The weight of the product can be controlled at +0.1g, the accuracy of the thread can be controlled within the range of 100μM, the mouth size is accurate, and the fine neck product molding precision is high.

2, the obtained products do not need to be processed for E times, no joints, saving the dressing time of the products;

3. The blank made by injection can all enter the blow molding mold, and there is no waste in the process, reducing the waste of forming materials;

4, can get smooth surface products, no scratches, surface text and pattern clear;

5, small batch production can be carried out economically;

6. Wide range of application for plastic varieties;

7, high degree of automation, multi-mode production, high production efficiency.

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