Low Tensile Strength
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The non-sparking metals present a low tensile strength when compared to those that are prone to spark such as steel and iron. The lower tensile strength has less possibility of creating spark. The non-static metals low resistance however presents a lower stretch against tearing. Hence the life cycle of these tools is relatively lower than those made of steel or iron alloys- which are a relatively low price to be paid for a spark free safety in sensitive hazardous zones.
Presence of cold sparks
Although non-sparking tools offer great safety, there is still a fraction of sparks existent. These are called cold sparks, and present a very low ignition substance in the world of metals. Therefore, a non-sparking tool features a significantly lower risk of creating a spark; they do not completely eliminate the possibility of sparks.
Non-metallic spark free tools
For minimizing the existence of cold spark, Non-metals substances such as wood, leather, and plastic are integrated with tools. We even offer equipment such as scrapers or scoops that are a hundred percent metallic and present zero friction spark hazard.
Fire Ignition Protection
The main purpose of the non sparking tools is prevention of ignition of fire in hazardous workplaces- whether there is a significant presence of flammable gasses, vapors, docs and liquids.
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Assessment
It is important to remember the correct use of each tool and its utility before engagement in an operation. These assessments include both technical aspects and safety regulations. Use of appropriate tools can save lives.
Types of Non Sparking Tools
Although metal alloys of non sparking tools offer relatively safe use of non-sparkling ambient, each metal has its own characteristics. For example, beryllium is known to have cancerogen effects if ingested or placed constantly in contact with naked skin. Beryllium non sparking tools must not be used around food processing machinery and consumer goods or without use of gloves.
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Whether the tools are considered under the sparkling and non-sparking categories, both are prone to creating ignition;
Ignition by friction
This occurs when two metallic surfaces come in contact and the static energy is released in the form of a park. Such circumstances can also occur when a metal comes in contact with other materials such as fiber and concrete. This spark is flammable and can result in accidents. However, for this spark to create an accident, it must be an incentive- or have enough energy to start a fire.
Ignition by a chemically-generated spark
Chemical reactions when there are surface frictions can also induce spark. This results from a chain reaction when there are oxygen-containing substances at play.
Commonly used hand tools are often manufactured of steel alloys. Preferred non-sparking metals have less tensile strength than steel used to make tools. A lower tensile strength means the metal has less strength or resistance to tearing apart when stretched under test conditions. It also means that these tools are softer, wear down more quickly than ordinary steel tools, and must be dressed more frequently.
Non-sparking, spark reduced, spark-resistant, or spark-proof tools are names given to tools made of metals such as brass, bronze, Monel metal (copper-nickel alloy), copper-aluminum alloys (aluminum bronze), or copper-beryllium alloys (beryllium bronze).
Non-sparking tools also generate sparks, sometimes referred to as cold sparks. These cold sparks have a low heat level and do not ignite carbon disulfide, which has the lowest ignition point of any known substance. Therefore, while non-sparking tools may lower the risk of a spark, they do not eliminate the possibility of sparks. The name non-sparking is misleading because these tools are capable of producing a spark: the term reduced-sparking tools better describes these tools.
Non-metals like wood, leather, and plastic are suitable for some tools like shovels, scrapers or scoops and do not pose a friction spark hazard.
Non-sparking tools provide protection against fires and explosions in environments where there is a concern about sparks igniting flammable solvents, vapours, liquids, dusts, or residues.
NOTE: It is important to assess each situation carefully and use the appropriate tools for the hazards that are present. In some cases, non-sparking tools may still be able to produce a spark. Contact the tool manufacturer and the producer of the flammable material (for example) for recommendations and more information.
NOTE: It is also important to consider the metals used in the tools themselves. For example, beryllium has been associated with several health issues, including cancer. While exposure to beryllium dust is likely very low with the general use of non-sparking tools, it may be a consideration when grinding or polishing the tool itself.
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