Linear Actuators Improve Medical Equipment and Patient ...

02 Sep.,2024

 

Linear Actuators Improve Medical Equipment and Patient ...

Linear Actuators Improve Medical Equipment and Patient Care 

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Through the years the medical industry has adopted new technologies in an effort to improve patient care and comfort. Linear actuators play a crucial role in many of these medical equipment advancements,

as they reliably complete the required lifting, tilting and straight-line motions necessary in today&#;s healthcare environments. In addition to easing the burden of moving patients without jostling them in applications such as hospital beds, wheelchair lifts and X-ray tables, linear actuators also contribute to the efficient, smooth, reliable and safe operation of life-enhancing medical equipment, such as diagnostic tools, surgical robots and prosthetic limbs. 

What is a linear actuator? 

A linear actuator is composed of a motor, gears and a screw or rack-and-pinion mechanism that work together to convert a source of power &#; either hydraulic, pneumatic or electric &#; into mechanical motion that moves in a straight, or linear, line. Electric linear actuators are most often the choice for medical equipment, so this article will focus on electric linear actuators. 

Electric linear actuators use voltage and current to position a mechanism such as a ball screw or rack and pinion to convert the rotational force of an electric motor into a linear force. Because they use electricity as the power source, which is easier to control and more efficient than fluid or air, electric actuators provide more precise control of speed and force and better positional accuracy than air- or fluid-powered actuators. This enhanced precision and accuracy also mean that electric actuators are superior at repeating specific motion profiles without drifting. Advanced electric actuators may also offer data feedback, which helps them handle more complex motions, as well as multi-point positioning. 

Why electric linear actuators are preferred in healthcare 

In addition to the precise control of speed and force and excellent accuracy, electric linear actuators tend to be more reliable and provide smoother, cleaner and quieter motion than other types of linear actuators, making them the oft-preferred choice for medical equipment. Electric linear actuators are also the technology chosen for medical equipment because they operate at low voltages &#; typically between 12 and 36 volts &#; and offer lower speeds than their air- or fluid-powered counterparts, which helps ensure that patients are not jostled or moved too quickly. The lower sound volume produced by electric linear actuators is also appreciated in healthcare settings. 

All of the positive attributes related to electric linear actuators combine to provide medical equipment that simplifies patient movement, allows medical staff easier and more efficient access to patients and helps improve the quality of care for patients in hospitals, diagnostic centers, nursing homes, treatment centers and home care settings. 

Common medical equipment applications for electric linear actuators 

When in a healthcare setting, most patients and staff don&#;t stop to think about how smoothly and easily the exam table adjusts or how accurately the infusion pump works, but if they did, the solution would likely include a linear or electric linear actuator. As a matter of fact, linear actuators are used in a wide array of medical equipment applications, including: 

  • Hospital beds: Hospital beds that allow patients and medical professionals to easily raise and lower the bed and reposition it at different angles for sitting and sleeping likely employ linear or electric linear actuators because they are quiet and reliable and offer smooth transitions between positions. 
  • Exam and X-ray tables: For the same reasons, linear or electric linear actuators are often used in the exam and X-ray tables found in doctor&#;s offices, hospitals and diagnostic centers where they reliably and smoothly elevate or move patients to the proper position for the exam. 
  • Incubators: Used in hospital nurseries, incubators rely on linear automation systems to properly orient the cradle and allow smooth and precise vertical adjustments to the incubator position for easier and more efficient patient care. 
  • Surgical theaters: In operating rooms, linear actuators are used to control straight line motion of surgery tables and positioning equipment to allow surgeons and nurses better, more comfortable access to the patients, which is especially important during long and complicated surgeries. 
  • Surgical and medical robots: Electric linear actuators in medical and surgical robots permit accurate, smooth, precise and well-controlled motion in delicate operations and procedures. 
  • X-ray and diagnostic machines: Linear actuators allow vertical movement and adjustment of X-ray machines, adjustment of mammography machines and the associated c-arms, CT scanners, MRI machines, PT scanning instruments and other diagnostic equipment. In these advanced imaging systems, electric linear actuators provide two benefits. First, they permit machines to be placed in the exact position necessary to capture the best images. Second, they provide precise, controlled motion, which allows clear images to be taken as any quick or jerky movements would cause image blurring, making results difficult to interpret. 
  • Rehabilitation equipment: In machines used during patient rehabilitation, such as motorized chairs, the reliable and smooth linear movements provided by linear actuators help regulate the height of the seat, backrests and footrests. Linear actuators are also used in stair lifts to open and close the final section of the rail. The use of linear actuators in these types of equipment enable patient comfort and independence. 
  • Infusion pumps: Syringe pumps and small infusion pumps used to gradually administer intravenous medications to patients or to control small amounts of fluids in laboratory or research settings often include small, specialized electric linear actuators because they offer the precision, accuracy and repeatability that are necessary to these demanding applications. 

The above-mentioned applications only skim the surface of the use of linear actuators and electric linear actuators in medical applications. They can also be found in prosthetic limbs to allow smooth, quiet motion; other medical testing devices to provide positional precision; valve and pump actuation to allow accurate dosing; positioning devices for dental tools; locking mechanisms for vehicle-mounted wheelchair lifts; and many others. 

For information on selecting the right linear actuator for a medical device, machine or equipment, please contact a specialist at JHFOSTER.

Medical Devices in Home Health Care

8

Medical Devices in Home Health Care

Molly Follette Story

As the formal health care system has become increasingly stressed, patients are being released from hospitals and other health care facilities still needing care. As a consequence, both laypeople and professional caregivers are making use of a wide variety of technologies, some of them quite complex, in noninstitutional settings to manage their own health, assist others with health care, or receive assistance with health management. These technologies provide support not only for care related to acute and chronic medical conditions but also for disease prevention and lifestyle choices.

The range of medical technologies used in nonclinical environments runs the gamut in complexity from simple materials used for administering first aid to sophisticated devices used for delivering advanced medical treatment, and in size from tiny wireless devices to massive machines. Some medical devices have been used in the home for many years; other devices are just beginning to migrate there; and emergent technologies present new opportunities for health care management in the home. While some of these devices were explicitly designed for use outside formal health care settings by professional home health caregivers as well as the general public, many devices were not. Consequently, many human factors challenges must be addressed to render these technologies, devices, and systems safe, usable, and effective for use in environments beyond the institution and for use by the much more varied population of users in these environments. This chapter discusses standalone medical devices used in home health care.

BACKGROUND

The Center for Devices and Radiological Health of the U.S. Food and Drug Administration (FDA) defines a medical device as &#;an instrument, apparatus, implement, machine, contrivance, implant, in vitro reagent, or other similar article that is &#; intended for use in the diagnosis of disease or other conditions, or in the cure, mitigation, treatment or prevention of disease&#; (Federal Food, Drug, and Cosmetic Act, , Sec. 201 (h), 21 U.S.C. 321). The center&#;s Home Health Care Committee defines a home medical device as &#;a device intended for use in a nonclinical or transitory environment, [that] is managed partly or wholly by the user, requires adequate labeling for the user, and may require training for the user by a health care professional in order to be used safely and effectively&#; (U.S. Food and Drug Administration, b).

Medical devices used in home health care need to be appropriate for the people who use them and for the environments in which they are used. The people who use medical devices may be professional or lay caregivers or the care recipients themselves. As a group, these users have diverse physical, sensory, cognitive, and emotional characteristics. The environment of use may be the home, but it may also be the workplace or another destination in the community or across the globe. Environments vary in the quality and accessibility of utilities, the amount of space available, light and noise levels, temperature and humidity levels, and occupants, who may include children, pets, or vermin. All of these use factors must be considered in order to ensure that medical devices are safe and effective for people receiving home health care.

Historical Use of Medical Devices in the Home

The most common types of medical devices, found in nearly every home, are used for delivering medications or first aid. Common medication administration equipment includes dosing cups for measuring medications in liquid form, such as cough medicine, and splitting devices for reducing the size and dosage of pills. First aid equipment includes thermometers (including oral, rectal, in-ear, and forehead), bandages, ace bandages, heating pads, and snakebite kits. Other types of medical devices commonly used in the home are assistive technologies and durable medical equipment. Assistive technologies are most often either mobility aids (e.g., wheelchairs, walkers, canes, crutches) or sensory aids (e.g., glasses, hearing aids). Other common assistive technologies are prosthetic devices (e.g., artificial arms or legs) or orthotic devices (e.g., leg braces, shoe inserts). Durable medical equipment includes environmental devices, such as specialized beds, person-lifting and transferring equipment, and toileting aids.

Recently some medical devices have been produced as consumer products that enable people to manage their own health care more conveniently and independently (and inexpensively). For example, a wide variety of blood and urine testing kits are available that detect different chemicals and conditions (e.g., illegal drugs, cholesterol, pregnancy). Various types of monitors and meters are available to measure health status indicators, such as blood pressure or blood glucose levels (for people with diabetes). Newer consumer devices include ones that measure blood coagulation (prothrombin time and international normalized ratio, PT/INR) for people taking blood thinning medications, blood oxygen levels (pulse-oximeter), and sleep apnea.

Increasing Migration of Medical Devices into the Home

Climbing costs of health care services and hospital stays and shortages of health care facilities and of nurses and other skilled personnel have put pressure on the medical system to provide more care on an outpatient basis. Consequently, the range and complexity of medical devices being used outside formal health care institutions by diverse user populations are increasing. Even complex devices, such as ventilators, infusion pumps, and dialysis machines, are being used outside the hospital or clinic, often by lay users, even though many of those devices were not designed for and were not specifically labeled for this type of use. There are few regulations that limit the practice of using these devices in the home.

One of the problems associated with medical devices used in the home is that they often are not the same models as the ones used in formal health care settings. The devices may be older or of lower quality, and professionals who encounter the devices, either in the home or when patients bring them to the clinic or hospital, may not be familiar with them. Speaking on behalf of AdvaMed, Susan Morris, vice president for government affairs for Kinetic Concepts (a wound care technology firm), said, &#;One of the biggest concerns [of manufacturers] &#; is that legacy devices, old products that were used in the institution that may have been replaced by newer versions, are now migrating into the home because they&#;re available &#; but they aren&#;t products that we originally designed for use in the home&#; (Taft, ). Health care professionals sometimes send people home with medical devices, but consumers sometimes give the devices to other people or resell them, for example, through the Internet on Craigslist or eBay. Devices acquired in this manner are much less likely to be appropriate for the end-user, to be properly operated or maintained, or even to come with complete instructions.

Another challenge for medical device manufacturers is that the device user often is not the person who selected or purchased it. The device provider may be a health care professional, or it may be a distributor or supplier. In the latter cases, the device may not be the optimal choice for the end-users, and the users may not receive the education, training, or ongoing customer support they need. In turn, the device manufacturer may not understand its end-users well because it may not recognize these populations as users of its products, and its designers may never come into direct contact with them.

Users of Medical Devices in the Home

The Centers for Medicare & Medicaid Services reported that approximately 8.3 million Americans received Medicaid home care in , which represents a dramatic increase over the 1.64 million who received services in (National Association for Home Care and Hospice, ) (see ). The growth trend is likely to continue.

FIGURE 8-1

Medicaid home care recipients, -. SOURCE: Data from National Association for Home Care and Hospice ().

Users of medical devices in the home are a diverse population. Some users are professional caregivers, such as physicians, nurses, nurse practitioners, physical and occupational therapists, social workers, and home care aides. These professionals are typically associated with home care organizations (e.g., home health agencies, hospices, homemaker and home care aide agencies, staffing and private-duty agencies, companies specializing in medical equipment and supplies) or they may be from registries or operate as independent providers. Other device users are lay caregivers, usually family members or friends of the person receiving care. Some care recipients operate devices themselves (while providing self-care). Lay caregivers may be of any age and may have developmental or acquired disabilities, a temporary or intermittent condition, a chronic disease, or a terminal illness (see Chapters 6 and 7).

Nonclinical Environments for Medical Devices

Medical devices are used in nonclinical environments that include homes, workplaces (which may or may not be in office buildings), schools, hotels, stores, places of worship, entertainment venues, and transportation systems (cars, buses, trains, airplanes, ships, etc.). Depending on the device and the procedure, people may use medical devices in a private space, such as a bedroom, office, or restroom, or in a public space, such as an airplane, theater, or park. The variety of use environments presents significant challenges for device and user safety.

TYPES OF HOME HEALTH CARE DEVICES

Home health care devices span a wide range, as mentioned above. presents a taxonomy that uses the following major categories:

TABLE 8-1

Types of Home Health Care Devices.

  • Medication Administration Equipment&#;devices used to administer medications in tablet, liquid, or aerosol form.

  • Test Kits&#;kits used for measuring the presence of various chemicals in blood or urine.

  • First Aid Equipment&#;equipment used to care for injuries or temporary conditions.

  • Assistive Technology&#;devices used to enhance personal capabilities, such as sensory abilities or mobility.

  • Durable Medical Equipment&#;includes medical devices used to support performance of basic activities of daily living, such as beds, lifts, and toileting equipment.

  • Meters/Monitors&#;includes a wide range of devices for determining health status or managing disease conditions, either one time or on an ongoing, intermittent basis.

  • Treatment Equipment&#;equipment used to administer various medical therapies.

  • Respiratory Equipment&#;equipment used to treat respiratory conditions.

  • Feeding Equipment&#;devices used for feeding.

  • Voiding Equipment&#;devices used for releasing urine or feces from the body.

  • Infant Care&#;includes machines used to monitor and treat infants.

  • Telehealth Equipment&#;equipment used to collect data in the home environment and transmit the data to a remote monitoring site.

EMERGENT TECHNOLOGIES IN HOME HEALTH CARE

Telehealth&#;which is health care facilitated by telecommunications technology&#;has begun to transform the home care landscape and promises to grow substantially in coming years. Currently, simple technologies (e.g., , the Internet, cell phones) can be used to monitor people&#;s health at a distance. High-resolution visual images and audio can be transmitted through lines or broadband connections. In coming years, remote monitoring will increase dramatically and will involve more types of equip ment in the home; technologies such as wireless electronics and digital processing will support communication between a diverse set of devices and remote health care providers. Some wireless devices, especially meters and monitors, will be wearable, which will make constant monitoring possible or intermittent testing more convenient.

Telehealth technologies can be used to support adherence to treatment regimens, facilitate self-care, and provide patient education. Cameras and sensors can be used to track patient movements and behaviors in the home. Monitors can collect and transmit a variety of data to health care providers at a distance, eliminating the need to visit a clinic or to call in. These technologies can also provide reminders to people at home, such as to take medications, measure their blood pressure, perform physical therapy, or schedule follow-up appointments.

Future technological advances will bring new devices, such as improved pacemakers, cochlear implants, and medicine delivery systems. Miniaturization of various components, including microprocessors and nanotechnology, will make possible advances to many types of medical devices used inside and outside formal health care settings. Some of the devices envisioned will be embedded in common household objects, such as a biosensing chip in a toothbrush that will check blood sugar and bacteria levels; smart bandages made of fiber that will detect bacteria or a virus in a wound and then recommend appropriate treatment; smart T-shirts that will monitor the wearer&#;s vital signs in real time; and heads-up displays for glasses that use pattern recognition software to help people remember human faces, inanimate objects, or other data. Novel handheld devices may provide new capabilities for home health care, such as skin surface mapping, an imaging technology that will track changes in moles to detect malignancies; biosensors that will perform as portable laboratories; and alternative input devices such as eye blinks (electromyography) or brain activity (electroencephalography) that will facilitate hands-free device control, which will be especially useful for people with limited use of their hands (e.g., people with paralysis or arthritis) (Lewis, ).

Some people envision a future with more consumer-driven, preventive medicine in which consumers can evaluate their own bodies and communicate with health care professionals on an ongoing or as-needed basis. Other people are less optimistic that the nation will ever get to a preventive medicine model of health care, given the current business model being followed in the United States. The reality will probably fall between the two extremes, with some portion of the U.S. population making good use of new opportunities to follow good health maintenance practices. If medical devices are well-designed with appropriate and effective application of human factors principles and methods that percentage can be maximized. Chapter 9 provides more information on networked health technology for home care.

HUMAN FACTORS ISSUES FOR HOME HEALTH CARE DEVICES

User Issues

The characteristics of individuals who use medical devices in the home are not well known by many medical device designers. Indeed, some designers do not understand well even the needs of &#;average&#; users, and home device users often have capabilities that are far different from average. Particularly due to the conditions that require them to need home health care, individuals receiving care at home may have reduced physical strength or stamina (e.g., fatigue associated with chronic pain), diminished visual or hearing abilities, impaired cognitive abilities (including confusion caused by the effects of medication), or combinations of these conditions. Illness, medications, and stress can intensify the severity of any preexisting limitations in the user&#;s physical, perceptual, and cognitive functions.

People&#;s ability to operate a medical device depends on their personal characteristics, including the following:

  • physical size, strength, and stamina;

  • physical dexterity, flexibility, and coordination;

  • sensory capabilities (i.e., vision, hearing, tactile sensitivity);

  • cognitive abilities, including memory;

  • comorbidities (i.e., multiple conditions or diseases);

  • literacy and language skills;

  • general health;

  • mental and emotional state;

  • level of education and training relative to the medical condition involved;

  • general knowledge of similar types of devices;

  • knowledge of and experience with the particular device;

  • ability to learn and adapt to a new device; and

  • willingness and motivation to use a new device.

It is important to recognize that lay users may also be affected by their own emotional states, which may be caused or aggravated by the news that they or their loved ones are seriously ill. They may be overwhelmed by new terminology and the critical responsibilities associated with home care, including awareness of the potential for harm&#;to the equipment, to their loved ones, or to themselves&#;if they make an error. Instructions may be confusing, and users may have little preparation and insufficient personal or institutional support for the tasks they must perform.

Regardless of their capabilities, individuals using medical devices in the home should be able to use the devices safely and effectively and without unintentionally making errors that could compromise the health of the person receiving care (Kaye and Crowley, ). This requirement has implications for medical device design, user training programs, and ongoing support. If the human factors demands of the medical device exceed the capabilities of the user, the equipment burden may be too great to manage, and the person receiving home health care may be forced to move to a long-term care facility or a nursing home.

In , Hancock, Pepe, and Murphy proposed a &#;hierarchy of ergonomics and hedonomic needs&#; (see ). The purpose of the article was to suggest that once people&#;s needs for safety and functionality were fulfilled, designers should address the need for pleasure.

FIGURE 8-2

Hierarchy of ergonomic needs. SOURCE: Adapted from Hancock, Pepe, and Murphy ().

This hierarchical structure could also represent the relationships among safety, accessibility, and usability. For individuals with any sort of physical, sensory, cognitive, or emotional disability, accessibility equates to functionality. The primary imperative is that home-use medical devices be safe; the secondary imperative is that they be functional (accessible) for the people who need to use them. Ideally, devices would satisfy all levels of the pyramid: they would be safe and functional, but also usable and pleasurable, and even offer customization to individual users&#; needs and preferences. There is no reason why medical devices, especially those intended for personal use, cannot be satisfying to use and aesthetically pleasing, and possibly even enable users to achieve their own health and life goals.

Device Issues

Some medical devices may not be safe for all users or use environments, but medical device manufacturers have a responsibility to recognize and mitigate hazards to the greatest extent possible. In the FDA guidance document, Medical Device Use-Safety: Incorporating Human Factors Engineering into Risk Management, Kaye and Crowley (, p. 7) explain that use-related hazards occur for one or more of the following reasons:

  • Devices are used in ways that were not anticipated.

  • Devices are used in ways that were anticipated, but inadequately controlled for.

  • Device use requires physical, perceptual, or cognitive abilities that exceed those of the user.

  • Device use is inconsistent with user&#;s expectations or intuition about device operation.

  • The use environment &#; [affects] device operation and this effect is not understood by the user.

  • The user&#;s physical, perceptual, or cognitive capacities are exceeded when using the device in a particular environment.

The FDA&#;s Center for Devices and Radiological Health collects data on adverse event incidents associated with medical devices. One of the FDA databases is the Medical Product Safety Network (MedSun), in which more than 350 health care facilities (primarily hospitals) currently participate and submit reports through the Internet. The database has several subnetworks that focus on specific clinical areas, including HomeNet, which focuses on medical devices used in the home environment (U.S. Food and Drug Administration, b).

Another FDA database collects reports from manufacturers and health care professionals in the Manufacturer and User Facility Device Experience (MAUDE) database. The data include all voluntary adverse event reports since June , user facility reports since , distributor reports since , and manufacturer reports since August . (User facilities are defined as hospitals, nursing homes, long-term care facilities, and ambulatory and outpatient treatment facilities, including home care and hospice care.)

In evaluating reports of adverse device events in the MAUDE database between June and August , the FDA found 1,059 events for which the location of the event was reported as &#;home.&#; The devices involved in the greatest number of events were

  • insulin infusion pump,

  • implantable cardioverter defibrillator,

  • automatic implantable cardioverter defibrillator with cardiac resynchronization,

  • ventricular (assist) bypass device,

  • mechanical walker,

  • implantable pacemaker pulse generator,

  • piston syringe,

  • intravascular administration set, and

  • continuous ventilator (facility use) (U.S. Food and Drug Administration, d).

Note that this list identifies the types of devices with which professionals have had greatest difficulty in the home; lay users do not have access to these reporting systems, nor do they have any good mechanism for providing this type of feedback to the FDA.

Infusion pumps, the most frequently reported device on this list, are notoriously complicated to operate and put a particularly high cognitive burden on the user. This is especially problematic because the person receiving infusion tends to be sicker than the typical home health care recipient and the medications are more critical; consequently, the margin for error is small.

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Three of the most common use errors when administering intravenous medications via a pump are (1) dosage miscalculation, (2) transcription data entry error, and (3) titration of the wrong medication. For home use, the first two errors (both of which result in wrong dosage) are less likely if a professional sets up the pump when it first enters the home. The third error (wrong medication) is more likely, especially if the person receiving care uses more than one type of medication. In any use scenario, the pump operator may accidently and erroneously change the rate of drug delivery. All of these types of errors can be life-threatening.

The MAUDE database contains a report of a dosing incident involving an individual who had been using an insulin pump for about 4 years. He had been using his previous pump for 2 years but had purchased a new one 3-4 months before the incident. A few hours after he arrived home one evening, he was found unconscious in his bedroom and could not be revived by paramedics. His cause of death was determined to be a severe hypoglycemic insulin reaction. The report said, &#;User reported having difficulties with pump outputs. No similar pump issues with older style pump&#; (U.S. Food and Drug Administration, c). This suggests possible usability problems with the new pump.

To minimize the possibility of pump use errors, it is important that the pump clearly display the type of drug and infusion dose rate. If the pump has built-in intelligence and self-checks (e.g., bar code recognition, reference drug libraries, dosing limits, and best-practice guidelines), or transmits data to a remote health care facility, the chance of error is reduced (B. Braun Medical, Inc., ; Beattie, ; DiConsiglio, ).

Another example of home device user difficulty involved a home ventilator. A family member went into the patient&#;s room one night and discovered that the patient had died and his ventilator was not functioning. The family member reported that no alarm had sounded and there was a problem with the ventilator&#;s power cord. The police officer who arrived at the house manipulated the power cord&#;s plug at the wall outlet, and the ventilator powered up again (Weick-Brady and Lazerow, , p. 203).

Medical devices used in the home should be easy for lay users to operate and have minimal requirements for calibration and maintenance. While hospitals have departments dedicated to performing these tasks, lay users should not be expected to have this level of interaction with equipment. Devices should be self-calibrating whenever possible. Maintenance should generally be limited to only the most basic, routine functions, such as simple cleaning and battery replacement. Depending on the device involved, however, some home care providers will need to sterilize components or dispose of used supplies, and the device system should be designed so that these tasks are easy to perform.

Human Factors Standards and Guidance

U.S. and international standards provide guidance to industry on the importance of and methods for applying human factors to medical device design. Standards offer companies models for including various processes in corporate operating procedures and allow them to utilize bodies of knowledge about best design practices without having to conduct their own research. Following standards enables companies to demonstrate to the FDA (and other regulatory bodies) that they have applied best practices.

One of the key U.S. standards is referred to as ANSI/AAMI HE74:, Human Factors Design Process for Medical Devices. The document describes &#;a recommended human factors engineering process for use in fulfilling user interface design requirements in the development of medical devices and systems, including hardware, software, and documentation.&#; The standard includes an overview and a discussion of the benefits of human factors engineering, a review of the human factors engineering process and its analysis and design techniques, and a discussion of implementation issues.

One of the most important international standards is ISO/IEC :, Medical Devices&#;Application of Usability Engineering to Medical Devices, which refers to and builds on HE74. Its abstract says that the document:

Specifies a process for a manufacturer to analyze, specify, design, verify and validate usability, as it relates to safety of a medical device. This usability engineering process assesses and mitigates risks caused by usability problems associated with correct use and use errors, i.e., normal use. It can be used to identify but does not assess or mitigate risks associated with abnormal use. If the usability engineering process detailed in this International Standard has been complied with and the acceptance criteria documented in the usability validation plan have been met, then the residual risks, as defined in ISO , associated with usability of a medical device are presumed to be acceptable, unless there is objective evidence to the contrary.

ISO/IEC incorporates HE74 as an informative appendix (with the exception of a description of the relationship between HE74 and the FDA Quality Systems Regulation). These two documents describe human factors methods that may be applied to assess device safety and performance.

A new standard, ANSI/AAMI HE75:, Human Factors Engineering&#;Design of Medical Devices, supplements these process documents with design guidelines. The recommended practice is approximately 500 pages long and is organized into 25 sections, including one explicitly on home health care. In an interview in August , shortly before his retirement as the FDA&#;s human factors team leader, Peter Carstensen praised the document but cautioned against applying its contents without judgment (Swain, , p. 52):

HE75 is a very comprehensive handbook describing almost everything a designer needs to know. It&#;s a one-stop shopping text with most all the information a designer would need to design a good user interface and validate it. But it still requires intelligent interpretation. It&#;s like someone could write a detailed text on how to perform brain surgery, but careful study and practice will be needed to pull it off. HE75 is a very good start but it&#;s not a substitute for expertise in the field.

HE75 is massive and may be difficult to apply for engineers and designers who are unfamiliar with human factors and do not know how to prioritize the recommendations for a particular device or how to choose among the inevitable trade-offs that must be made when guidelines conflict. Human factors engineering is an art as well as a science and must be practiced differently for every application.

To complement national and international standards, guidance associated with the concept of universal design provides useful information related to the needs of lay users. Universal design considers the needs of the broad spectrum of potential design users, which is relevant when designing medical devices (Story, ), especially for home use.

In a group of architects, product designers, engineers, and envi ronmental design researchers convened to articulate the fundamental concepts that underlie universal design. The purpose of the resulting document, called The Principles of Universal Design (see ), was to support evaluation of existing designs, inform development of new designs, and educate both designers and consumers about the characteristics of more usable products and environments (Connell et al., ; Story, Mueller, and Mace, ). Implicitly, their purpose was to integrate accessibility into as much of the built environment as possible in order to make it more usable by people of all ages and abilities or disabilities.

TABLE 8-2

The Principles of Universal Design.

Below are examples of how the principles can be applied to medical devices for home health care.

  • Principle 1. Equitable Use&#;i.e., design for all. Optimizing universal accessibility can increase the number of people for whom a medical device, such as a dialysis machine, is appropriate and therefore extend the option of home health care to more people.

  • Principle 2. Flexibility in Use&#;i.e., design for each. A bed control can accommodate users&#; personal characteristics, abilities, and preferences if it can be operated with a variety of switches that can be activated with a variety of body parts (e.g., hand, foot, cheek).

  • Principle 3. Simple and Intuitive Use&#;i.e., design for the mind. User interfaces for pumps (e.g., infusion, insulin, enteral) should be easy to understand and intuitive and logical to use.

  • Principle 4. Perceptible Information&#;i.e., design for the senses. A blood coagulation (PT/INR) meter should transmit information in multiple sensory modes in order to maximize communication. It could allow users to enlarge the size of the information on the display (for people with vision impairments) and offer voice output (for people who are blind or who understand auditory information better than visual). The voice output should have a volume control (for people with different hearing abilities) that can be turned off (for people who cannot or do not want to hear it).

  • Principle 5. Tolerance for Error&#;i.e., design for error. Having the device&#;s user interface request confirmation of irreversible or potentially critical operations can reduce the chance of inadvertent actions. Having devices that revert to benign settings when the operator takes no action for a period of time, or that automatically shut off in case of a power surge (such as by using a ground-fault interrupter), can reduce the level of hazard.

  • Principle 6. Low Physical Effort&#;i.e., design for limited strength and stamina. Buttons that activate in response to body heat require no force (however, they are unusable for people with limb pros theses or cold hands). Some devices may be controlled with voice commands.

  • Principle 7. Size and Space for Approach and Use&#;i.e., design for body sizes and postures. A medical device should provide clearance for people who use it. The diameter of a cylindrical handhold can be tapered to allow users to place their hands along whichever section best suits the size of their hands as well as their needs and preferences for the specific task.

These universal design principles can help improve accessibility and usability (and safety) for laypeople who operate medical devices in the home.

Device Labeling and User Training Issues

Device labeling, instructions, and training can all affect the occurrence of use errors. Use errors may be categorized as either active or latent. Active errors have immediate and potentially serious consequences, such as from an incorrect medication dose or an injection in an incorrect site. Latent errors occur on an ongoing basis and can be much more difficult to identify, such as failure to replace the code key on a blood glucose meter or placing old test strips into a vial of new strips that have a different code (Patricia Patterson, Agilis Consulting Group, personal communication, ).

Instructions and labeling that accompany medical devices used in the home must also be designed for lay users. Too often, medical device documentation and labeling are written not for novice users but for health care professionals&#;that is, to the education and knowledge levels of people who know about medical technology in general and the subject device in particular. Poor labeling increases the likelihood that users will need to call either the doctor&#;s office or the device manufacturer&#;s customer service line, which is expensive and may not answer all the user&#;s questions. User confusion can lead to use errors or product abandonment, either of which compromises quality of care.

All home caregivers, whether professional or lay, must be adequately trained to use and maintain the medical devices that they will use in the home. All household residents who are capable should learn how to interact with the medical equipment. Some residents should be taught about the limits of their involvement, such as children who may be taught to get help if an alarm sounds.

Home users may have multiple problems with training. As described by Fisk and colleagues (, p. 131):

The training may be provided under the stressful and emotional context of being newly diagnosed with an illness. Training provided by a health care professional may be presented too quickly, using jargon, with little practice by the patient, and without adequate explanation of the difficulties that may arise if the steps are not followed properly. When users are at home attempting to use a system, they may forget the details of the steps, have no idea about what to do if the system does not operate as expected, and have no immediate access to help.

Lack of ongoing training and support is a particular challenge when device users are faced with purchasing a device when the reimbursement period ends. When a device, such as oxygen therapy equipment, is used under reimbursement, the distributor or supplier usually sets it up, services and maintains it, and delivers any necessary supplies. However, at the end of the reimbursement period, patients must purchase the device if they want to continue using it, but if they do, they lose the supports that the distributor or supplier used to provide. The home user typically has not been trained to service or maintain the device and may not know what supplies they will need or where to procure them, which can lead to serious problems.

Training should be provided in multiple formats, including visual and auditory information, because individuals have different capabilities, learning styles, and preferences. Some people understand information better when it is delivered in visual format, and others understand the spoken word better. Some device users have limited education or are illiterate. Some people do not understand English well or at all. Hands-on training is generally most effective.

Patricia A. Patterson, president of Agilis Consulting Group, is an expert in performance-based training and labeling systems for medical devices. She warns (Patterson, , p. 145):

Getting information into people&#;s long-term memory so that they can recall it when needed&#;accurately and consistently&#;is like walking on thin ice: it&#;s risky, and when we&#;re talking medical, it&#;s dangerous. And it has less to do with the media (a.k.a. video) and more to do with the instructional design&#;. If the user needs information to perform a task&#;where is that information going to be stored: in their head (long-term memory) or someplace else? We try to opt for someplace else whenever appropriate for obvious reasons&#;. What labeling can do is to minimize the need for memory by making it accessible to the user when and where needed&#;like stuck to the device, in the [user interface] itself, etc.

In addition to clear device labeling and effective training, home caregivers need to have access to ongoing support, always by but also through , on the Internet, or via telehealth connection. Ideally, some form of help should be available 24 hours a day, 365 days a year.

Environmental Issues

Residential environments vary considerably and can present a range of complexities for introduction of medical devices (see Chapter 10). Medical devices may be used under variable conditions involving such environmental attributes as space, lighting, noise levels, and activity:

  • Rooms may be physically crowded or cluttered, making it difficult for the person providing or receiving care to maneuver in the space.

  • Carpeting or stairs may hinder device portability or maneuverability.

  • The lighting level may be low, making it hard to see device displays and controls.

  • The noise levels may be high, making it difficult to hear device prompts and alarms.

  • The temperature may be very high (e.g., in Florida) or very low (e.g., in Alaska), which can cause equipment to overheat or stall out.

  • The humidity may be very high (e.g., in Louisiana), which can cause condensation, or very low (e.g., in Arizona), which can produce static electricity.

  • The home may not be clean.

  • The household may be busy with other residents and activities, providing distractions that may confuse people while they use medical devices.

  • Children, unauthorized users, pets, or vermin in the home can cause damage to themselves (e.g., playing with syringes), cause damage to devices (e.g., chewing on tubing), or change device settings, which may not be noticed before the unit is used again.

  • Electromagnetic interference from other equipment in the home (e.g., computer gear, such as Gameboys and Wii sets) can affect medical device functions.

These environmental influences can have a significant impact on how safe or risky a device is in the home. An example of electromagnetic interference in the home involved a motorized wheelchair. One day when the patient was at home in the wheelchair, it began spontaneously spinning around, out of control. The patient tipped backward in the chair and fell out, sustaining an injury. After the incident the patient reported that someone had been using a cell nearby, which may have contributed to the event (Weick-Brady and Lazerow, , p. 203).

Not all medical devices stay at home. People who work may take their device along with them to the workplace. This situation has implications for device portability (size and weight) and appearance, particularly with regard to discretion. People may also take their device with them when they go out in their communities or when they travel away from home. In this case, battery life, durability, and ruggedness also matter.

A home dialysis patient who liked to travel offers an example of traveling with a significant medical device. After receiving dialysis in medical centers in 19 countries on 5 continents for 11 years, he began home dialysis and now takes a dialysis machine with him when he travels. He dialyzes himself five nights a week, unassisted, using a relatively compact, &#;portable&#; machine that weighs 99 pounds (Taylor, ).

The utilities available must be taken into consideration when selecting a medical device for nonclinical use. For example, for treatments that involve water (such as home dialysis), it will be important to have a clean and reliable source of tap water. For devices powered by electricity, the room will need a sufficient electrical supply (including outlets and circuit capacity). For foreign travel, this may require outlet or power adapters. The device or room will also need a source of backup power, such as a battery or generator, in case of power failure or other emergency (e.g., after a hurricane or earthquake). Some care recipients cannot survive long without the medical devices on which they depend.

APPLICATION OF HUMAN FACTORS TO HOME HEALTH CARE DEVICES

The history of medical devices used in the home is filled with stories, some successful and some cautionary. Among the successful stories, blood glucose meters with voice output are useful for a variety of users. Voice output is useful on many home health care devices because it

  • reinforces visual messages, providing redundant cuing that improves comprehension;

  • reduces misinterpretation of visual messages (including words and icons);

  • is especially helpful for infrequent users who benefit from prompting and feedback as they use a device;

  • improves user confidence and trust in the device; and

  • reduces the burden on customer service to handle repeated contact from confused users.

In addition, speech output is vitally important for people with vision impairments who cannot perceive all the visual information provided by the device.

Among cautionary tales is the story of a patient who was receiving oxygen therapy in his home. When a pressure hose came loose from the respirator, an alarm sounded, but the alarm was not loud enough to be heard over the sounds produced by the device itself (and there was no remote monitoring system in place). The patient died (Lewis, ).

In a study of telemonitoring and 19 elder home health care recipients, a few participants were unable to measure their own weight using a scale, most often because they needed help to accomplish the task and no one was available at the time; at least one-third of participants could not reliably interpret their blood pressure results as being normal or abnormal, and for a significant percentage of those, even periodic retraining didn&#;t help (Daryle Gardner-Bonneau, Bonneau and Associates, personal communication, ).

A study of everyday use of ventricular assist devices (to provide circulatory support before cardiac transplantation) showed that the usability of these devices affected the success and acceptance of the treatment. Of the 16 study participants, 38 percent accidentally disconnected important components of the system at least once; 38 percent reported that parts of the system rubbed against their skin (particularly the shoulder strap against the abdomen when using a bag belt); and 56 percent reported that the noises from the pump, ventilators, and alarms were annoying; however, the alarm signals were too quiet to wake 32 percent of them. Most participants (63 percent) used a carrying case other than the one supplied, and many (44 percent) overstuffed the case with additional gear, mainly medical documents, cell phones, or eyeglasses (without which the older participants had difficulty reading the messages on the device) for which space was not provided (Geidl et al., ).

Medical devices used in the home should be designed to be safe and easy to use by their end-users, including the people receiving care and any lay caregivers on whom they may rely. This may require that devices have fewer features in order to simplify use, such as no memory function, or have additional features, such as new alarms (which may be visual as well as auditory) or extra monitoring functions to track device usage and adherence to treatment regimens.

It is important for manufacturers to design out hazards, rather than just add warning labels or rely on training to address problems. Not everyone reads labels or instructions&#;indeed, not everyone can read. Training depends on good instructors and methods, which may not always be available. Both methods rely on users to interpret the information correctly and remember it when it is needed, which is difficult for some people to do. Users would be better served if devices were designed to be more error-resistant (easier to understand and operate as well as more fail-safe) irrespective of labels, instructions, or training. As psychologist and cognitive scientist Donald Norman recommended, for devices that are used infrequently, it is better to have knowledge in the world (i.e., in or on the device) so that the user need only interpret the visual cues provided by the device, rather than depend on knowledge in the head (i.e., in the user&#;s memory) (Norman, ).

Medical device manufacturers should make a commitment to follow good human factors practices in the design of their products. They need to establish permanent human factors departments or identify and contract with qualified human factors consultants to perform the human factors analyses needed to ensure that medical devices will be safe and usable, reducing the likelihood of product misuse or abandonment.

HUMAN FACTORS ASSESSMENT

The Food and Drug Administration requires medical device manufacturers to demonstrate that they have addressed human factors issues during the product&#;s development process. The FDA requires design controls for all medical devices sold in the United States. These are explained in Title 21 of the Code of Federal Regulations (CFR), Part 820 of which is the Quality System Regulation (QSR). Section 820.30, Design Controls, contains key human factors requirements in its subsections c, f, and g:

(c) Design input. Each manufacturer shall establish and maintain procedures to ensure that the design requirements relating to a device are appropriate and address the intended use of the device, including the needs of the user and patient&#;.

(f) Design verification. Each manufacturer shall establish and maintain procedures for verifying the device design. Design verification shall confirm that the design output meets the design input requirements&#;.

(g) Design validation&#;. Design validation shall ensure that devices conform to defined user needs and intended uses and shall include testing of production units under actual or simulated use conditions. Design validation shall include software validation and risk analysis, where appropriate.

The primary human factors guidance documents offered by the FDA are Do It by Design: An Introduction to Human Factors in Medical Devices (Sawyer, ) and Medical Device Use-Safety: Incorporating Human Factors Engineering into Risk Management (Kaye and Crowley, ). These documents include descriptions of human factors engineering methods, such as analytic and empirical approaches to identify and understand use-related hazards, methods of assessing and prioritizing hazards, strategies for mitigating and controlling hazards, and methods of verifying and validating hazard mitigation strategies. They also discuss exploratory studies and usability testing methods.

It is important that representative laypeople and caregivers be included in any user testing that is conducted in order to assess the safety of the medical device and its use by these populations. The potential user population may be very diverse, and it is vital to identify the users at highest risk. By studying their use of the device and its labeling to conduct essential tasks, the device manufacturer can ensure that any potential risks have been minimized, residual risks have been mitigated as far as possible, and the device is appropriate for home use.

Medical device manufacturers need to ensure device safety before marketing, and they also need to make a commitment to postmarket surveillance of their products to make sure that no unforeseen problems appear with long-term use. If problems are discovered, manufacturers must notify current users and address the problems by providing information and replacement parts or recalling the product, as appropriate to the severity of the issues.

FUTURE DIRECTIONS FOR THE FIELD

Critical gaps exist in the understanding of human factors issues for medical devices in the domain of noninstitutional health management and care. These include user issues, device issues, and environmental issues.

Maximizing adherence to treatment regimens is an ongoing challenge for home health care. Having a device at home may actually make people less diligent in maintaining their own health. &#;These risky behaviors can involve lifestyle changes, such as changes in diet or physical activity, or less attention to monitoring their health condition due to over-reliance on the device,&#; says Ron Kaye, human factors and device use-safety team leader at the FDA&#;s Center for Devices and Radiological Health (Lewis, ). Other problems with home device use, especially once the user has gotten accustomed to a device, include skipping steps rather than following proper procedures, not performing important maintenance tasks, and not communicating with health care professionals as often as they should (Lewis, ).

The field needs to develop methods of improving people&#;s ability and willingness to follow their doctors&#; recommendations and to adhere to treatment regimens while visiting health care facilities less frequently. Medical personnel need to have good assessment tools and mechanisms to determine whether a particular individual is a good candidate to use a specific medical device. The attributes of the device, the characteristics of the user, and the expected use environments all need to be considered and should be integrated into the assessment program.

Some medical patients have comorbidities, that is, more than one disease or condition, for which they may be receiving ongoing medical treatment. The conditions and their treatments may be independent, or they may reinforce or aggravate one another. These effects must be understood and taken into consideration when treatment regimens are designed. However, concomitant conditions may also present the possibility of care efficiencies. For example, treatments (e.g., drug infusions) could be delivered simultaneously, reducing the time involved, or multiple diagnostic processes (e.g., blood glucose level and coagulation time) could be conducted on a single blood sample, reducing the number of samples and the amount of blood that needs to be drawn.

Device issues that need to be addressed include concern for accuracy of home health care devices, especially some of the more inexpensive types designed for home use. For example, the current international standard for blood glucose meters allows their measurements to be up to 20 percent inaccurate, but, in fact, the readings sometimes fall well outside even these generous limits (Harris, ). Standards for home devices need to be sufficiently stringent to safeguard the health of the user populations as well as engender trust in the technologies.

For people who use telehealth technologies (devices that communicate with medical professionals at a distance), it is important for the devices to be interoperable (i.e., work together using the same technology). For example, a home health care system can include multiple devices (e.g., weight scale, pulse oximeter, and blood glucose monitor) that communicate wirelessly using a common protocol (e.g., Bluetooth Medical Device Profile) to a communication device, such as a computer, a cell , or a dedicated standalone unit. Potentially, sets of devices designed for home use could communicate with and affect one another&#;s operation, such as a pain medication pump that would vary dosage based on the results of patient respiration monitoring. Having communication standards for medical devices is critical and several are being developed, but the idea of interoperability continues to be controversial among device manufacturers, who do not want to share proprietary technologies with competitors. Without these standards, however, users will be limited in the selection of devices they can purchase (that will communicate with each other) and the costs are likely to be higher.

Another concern regarding home use of medical devices is the training burden on health care professionals, particularly nurses. When a device is not well designed, it falls to the medical personnel involved to train&#;and often retrain&#;users to use it, which puts a strain on the medical system that it can ill bear. Devices that are well designed can encourage use, result in better health, and reduce burdens on the medical system, including training.

The field also needs better mechanisms for home health care users to provide feedback to medical device manufacturers regarding the difficulties and hazards associated with use of devices in the home. Professional and lay caregivers and people receiving home care are rich sources of information about medical device use safety and errors, which need to be tapped. The experiences of real users in the real world need to be captured, studied, and used to inform and improve the design of the next generation of devices used in home health care.

Environmental issues that need to be addressed include surveying and documenting the range of nonclinical medical device use-environment types, situations, and conditions. The wide variation in environmental conditions is neither recognized nor taken into consideration by the designers and engineers who develop medical devices that will be used in those locations.

CONCLUSIONS

Inevitably, as medical costs continue to climb and particularly as more devices are designed with lay users in mind, more people will use medical devices for health care in their own homes and other private and public environments.

The explosion of information on the Internet has provided people with access to more data than ever before. Individuals with health concerns have resources at their fingertips that provide information about symptoms, con ditions, and treatment options, which make them more informed consumers of health care services. This knowledge, in turn, enables people to be more demanding of their health care providers.

At the same time, people tend to be reluctant to blame medical devices when they have trouble using them. The professional culture in health care seems to make practitioners believe that they should be able to provide the needed care, regardless of the technology. Laypeople using medical devices tend to blame themselves if they have difficulty using a device properly, even though such difficulty often occurs because there is something wrong with the device (and not the operator). Users need to stop blaming themselves and be more demanding of medical devices. When devices are not operating correctly or are difficult or dangerous to use, users need to report those problems&#;to their health care providers, to their state, and to the FDA. To encourage this kind of reporting, better reporting mechanisms are needed, ones that are visible, accessible, and easy to use.

The medical industry needs to improve the health of the general public in the United States, and it also needs to reduce the cost of providing health care. Home health care promises to advance both of these goals. However, to enable good health care at home, medical devices need to be designed to be safer, more accessible and usable, and available to more people. Human factors engineering offers principles and processes that support industry to produce such devices.

ABOUT THE AUTHOR

Molly Follette Story was president of Human Spectrum Design at the time of the workshop; she is now a senior program officer at the National Research Council. Her expertise is in universal design of products and in accessibility and usability of medical instrumentation.

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