Selecting The Right Chain Hoist – A Checklist
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Selecting the correct chain hoist for your application can be a confusing task. We’ve compiled the list below to help answer your question, “How do I select a chain hoist“, or “What kind of chain hoist do I need?“. Manual and electric chain hoists are used for a variety of lifting reasons. The how to checklist below is going to help simplify which hoist will work best for you and your application. For Expert Advice, Call Us Today! 800-724-4052 Capacity: First we’ll need to know the weight of whatever it is you are picking up? Once we have this number we will round up to the nearest 1/4 ton, 1/2 ton, or ton. Depending on the manufacturer, the 1/4 ton and 1/2 ton increments will usually stop being offered after 3 tons of capacity. What does this mean for you? If your load is just over 3 tons in weight (6,000 lbs), you may have to upgrade to a 4 Ton chain hoist to ensure a safe pick and proper functioning of your new chain hoist. Lift: Next we’ll need to determine the amount of lift your application requires. To determine lift you will need to know two critical pieces of information. First, where will your chain hoist hang from; and secondly where will the load to be picked be located in relation to the chain hoist. Finding your lift number will be nothing more than subtracting the resting location of the item to be picked from the hanging location of the hoist. For example, if your item to be picked is located on the factory floor, and the beam the chain hoist sits on is at a height of 22 feet, then you will need at least 22 feet of chain lift with your new hoist. When in doubt, always add a couple feet of lift to be safe; chain is sold by the foot and it can not be added to the existing chain. For example, if it turns out you will need 23 feet of lift, you will have order a completely new chain which can cost hundreds of dollars; if you had added 1 extra foot to your lift before ordering your chain hoist, the difference would probably be within $20. It’s a costly mistake that can easily be avoided. Speed: Next we’ll need to determine the speed in which you would like to lift your item. This can be a tough decision to make for someone who does not have a lot of experience with lifting, and may best be left to a professional to answer. Traditional speeds can range from just a couple (2 or 3) feet per minute to 16 and 32 feet per minute. Some new hoists, especially air hoists can lift around 100′ per minute The speed in which we lift items will be dependent upon a multitude of factors; the primary factor being safety. Need expert advice? Call us 800-724-4052. Some of the factors that must be known to safely pick a lifting speed are the following: What will be lifted? Is it fragile? Could it break/snap if it is jolted off the ground too quickly (such as a large piece of glass/stone)? What is the surrounding environment like? Is their adequate space around the pick to safely operate the hoist at the desired speed? Again, this question is usually best answered under the direction of a professional in the field. Call us today to discuss your application 800-724-4052 Electric Hoists Will your application require an H2-Light Duty hoist, or an H5-Severe Duty hoist? Click here to lean more about electric chain hoists. Electric Hoists Incoming Power Next we need to determine your power source. If you will be using single phase power, you will have to determine if the volt supply is 115 (what we find in our homes) or 230 (what our home dryers plug in to and often found in small machine and carpentry shops). Larger factories and industrial workplaces will usually be running on three phase power; three phase voltages range from 208, 230, 460, and 575. If you do not have this information, you should reach out to your power supply company; choosing the wrong voltage can instantly fry your new hoist, costing you thousands of dollars in replacement costs before you even get to use it. Control Voltage In line with the above question, you will need to determine which control voltage you prefer to send to the handheld pendant. This is usually one of two options, 115 volt or 24 volt. If possible, 24 volt is the desired option for safety. Pendant Control Cable Length The pendant control cable length is known as “push button drop” in the lifting industry. This is how far down from the chain hoist you would like the hand control to hang in the air. Standard push button drop is equal to 4 feet less than the lift. Using the example above, if you have 22 feet of lift, the standard hand pendant or push button drop will be 18 feet below the chain hoist, or 4 feet above the floor in this application. There are times when the pendant drop will have to be a special length, and not the standard 4 feet less than lift. For example, some applications call for a chain hoist to lift an item from a hole in the floor that goes below floor level. In this situation you could have 35 feet of lift, but the factory floor may be only 22 feet below the where the hoist hangs. If we applied the standard rule, our pendant drop would be 31 feet below the chain hoist, but that means the operator standing at 22 feet below the chain hoist will have 9 feet of extra cable dragging on the floor, a serious safety hazard. In this instance, the pendant drop would deviate from the standard and we would specially order the drop to be 18 feet so the pendant hangs 4 feet above the factory floor, an ergonomic position for most people. Air Chain Hoists Air Chain hoists are designed for an H5-Severe Duty hoist class for nonstop continuous use throughout the workday. Air Chain Hoists Type of Suspension Next we will discuss how the chain hoist will be suspended. There are two common options for suspending or hanging a chain hoist, Hook mount or Lug mount. With Hook mount, the chain hoist will come from the factory with a hook attached to the top of the body. This hook will rest inside an opening on the trolley, a rolling device that rests on the Beam (explained in greater detail below). There are two common types of hooks available, rigid and swivel. The rigid hook is just as it sounds, it does not swivel and therefore the chain hoist can not rotate 360 degrees on the trolley as in the case with a “swivel” hook. The swivel hook is also just as it sounds, allowing for the chain hoist to spin clockwise or counterclockwise during operation. Lieying Group Product Page Next is the Lug suspension option. A lug suspension is available on almost all chain hoists, and becomes particularly useful when there is limited headroom for mounting and operating the hoist. A lug suspension forgoes the hook we discussed above, and makes the hoist mountable to the trolley with just a couple of bolts/lugs. Type of Trolley There are a few different options when choosing a trolley, but first lets define what a trolley is. A trolley is a device that rests and rolls along the Beam your chain hoist will operate from. There are 3 common types of trolleys, we will discuss all three below. Plain Trolley: Also known as a push/pull trolley, a plain trolley is the simplest form of trolley available. As discussed above, the hoist will hang from this trolley by either a hook or lug mount. A plain trolley will move the chain hoist along the Beam by human power via the hoist operator. The operator will grab either the hook or the item being lifted and pull or push the item to move it in the desired direction along the Beam. Geared Trolley: A geared trolley is the next step up in ergonomics. With this option, the chain hoist operator will pull on a chain hanging from the trolley (much like a manual overhead door operator), and the trolley will use it’s gears to roll the trolley wheels along the Beam instead of human push/pull power as we discussed with the plain trolley. When ordering a geared trolley, one must specify the hand chain drop required. Standard hand chain drop is 4′ less than lift, similar to the pendant station or push button drop we discussed earlier. If you need help determining this number, please call us at 800-724-4052. Motorized Trolley: The motorized trolley option is the most ergonomic of all the options we’ve covered. This option is exactly what it sounds like, instead of a plain push/pull trolley, or manual geared trolley, this trolley will have a motor attached to the side of the trolley wheels. A motorized trolley can have it’s own control pendant that will hang down from the beam in close proximity to the chain hoist pendant. Another option is to have a qualified installer such as Beaton Industrial wire the trolley into the chain hoist and bring the controls down to the same pendant control used by the chain hoist itself; keeping all controls on one push button station, and thereby creating a more efficient and ergonomic operator environment. A trolley speed must be specified when ordering a motorized trolley. Industry standards are 35 fpm and 75 fpm, but accommodations can be made for fragile, or sensitive loads that require a little more finesse. To determine a safe trolley speed for your lifting application, contact a professional – 800-724-4052. Hand Chain Hoists Hand chain hoists come in a variety of capacities ranging from 1,000 lbs. to 100,000 lbs. See all the different model options here! Hand Chain Hoists Type of Beam There are three common types of beams in which we can use to hang a hoist. Correctly identifying your type of beam is imperative to ensuring your chosen trolley will operate and roll properly. I-Beam: An I-beam, also known as H-beam, W-beam or WF-beam (for “wide flange”), is a beam with an I- or H-shaped cross-section. The horizontal elements of the “I” are flanges, while the vertical element is the web. The web resists shear forces while the flanges resist most of the bending moment experienced by the beam. Beam theory shows that the I-shaped section is a very efficient form for carrying both bending and shear loads in the plane of the web. WF-Beam: Also known as a Wide-Flange Beam is the most common I-beam found in applications in the United States. A Wide-Flange beam have flanges in which the planes are nearly parallel; unlike the “S” style beam which has a tapered flange. Patented Track: A patented track beam is similar in conception to the standard S and WF I-Beam with one significant difference; The bottom flange of a patented track has a 3.25″ wide flange made of specially hardened steel with a raised lip to form a perfect rolling surface. The specially hardened bottom flange is then welded to the upper portion of the beam. Patented Track beams are generally more expensive than the other two options, however the buyer also gets what they pay for, an extremely rugged beam meant for harsh repetitive environments where precision and consistency is of the utmost importance. Many military facilities and aircraft maintenance hangers will rely upon the Patented Track. When purchasing your hoist, it is imperative that you inform your hoist distributor of the beam height, flange width, and the degree of taper if dealing with a “S” style I-Beam.Electric Chain Hoists - Click here to view our most popular electric chain hoists!
Air Chain Hoists - Click here to view our most popular air chain hoists!
Hand Chain Hoists - Click here to view our most popular hand chain hoists!
Ready for a quote?
If not, give us a call and we will ask you all the questions necessary to get a quote into your hands! Call us at 800-724-4052
You don’t buy an electric hoist lightly. Before you buy an electric hoist, you need to ask yourself a few things. By doing this you will avoid disappointments or a hoist that simply does not fully meet the right requirements. Save yourself frustration by looking carefully at the important aspects of an electric hoist in advance. We have compiled this guide on how to choose the right electric chain hoist for your needs.
First of all, it’s important to know the benefits of an electric hoist. After all, there are different types of hoists, but an electric hoist is by far the nicest to work with. Electric hoists are distinguished by:
As mentioned earlier, it is important to carefully consider what type of hoist you need. After all, electric hoists are configurable and come in a variety of designs. The most essential questions to ask yourself beforehand are:
Depending on the answers to the above questions, you can get started on choosing a hoist. How do you get answers to the questions? We’ll explain that to you here. At the bottom of this article, you will also find an overview of all available Hitachi hoists and their characteristics.
If you are looking for an electric hoist for your plant, the first thing you should know is the weight of what you are going to lift. This is the first basic requirement. Safety is a key consideration in your selection and it is best to err on the side of caution when selecting the safe working load of the hoist. Standard weights on lifting machinery and chain hoists are 125kg, 250kg, 500kg, 1.000kg, 2.000kg, 2.500kg, 3.000kg and 5.000kg.
So if, for example, your constant load is 500kg and you are likely to exceed that weight, take no chances. Choose the 1000 kg chain hoist to optimize your production and ensure the safety of both your workers and your load.
Lifting speed is your next step and you need special attention. If your goal is high production, then you will require a faster lifting speed to get the best possible return on your investment when purchasing your electric hoist. If you are simply unloading delivered goods and moving them sporadically, look for a more modest speed. Hoist speed is determined by several factors, including engine power, gearbox ratio, and chain winding.
After selecting the capacity and speed, you then need to consider the lift height that your task requires. The biggest limitation in this sense is the construction or industrial warehouse where the hoist will go. Don’t assume that because your building is a certain height, it will reach the same height by elevator. The size of both your lifting frame and the electric hoist should be determined before making any decisions. If you’re not sure, get in touch with one of our weight lifting professionals. Errors at this stage can be very costly and can be avoided with a simple consultation.
A 3-ton chain hoist may be suitable for lifting your items now, but what about future needs? Do you see yourself lifting heavier objects in the future? This would not be profitable every time you need to lift heavier items.
Everyday items that need to be lifted from one place to another can be easily hoisted, but what if your load is something different, for example an asymmetric load? Also, are there any dangerous environmental issues to consider? In this regard, be as open and honest as possible with one of our experts and we will help you with every question or risk you can think of. Failure to disclose any hazards can waste valuable time, money and production and, of course, jeopardize the safety of those who operate the lifting equipment.
Before getting an electric hoist, you need to determine how often the crane will operate per day. Also, consider how long each cycle takes.
Dependent on your needs you can choose between multiple electric hoists. In general, the hoists can be split into Series F and Series S. They all differ in terms of lifting capacity, speed, motor output, and other elements. Underneath you find a graph which shows you multiple types and the according hoist. Depending on your needs the graph will tell you which Hitachi hoist you will need.
Now you know what to take into consideration, what type of electric hoists are available and which type can fulfill your needs. Now you can discover the hoist more thoroughly, configure it to your needs, and order easily online. All our hoists are directly shipped from stock and delivered in 3 business days. Discover our hoists:
Selecting The Right Chain Hoist – A Checklist
Selecting the correct chain hoist for your application can be a confusing task. We’ve compiled the list below to help answer your question, “How do I select a chain hoist“, or “What kind of chain hoist do I need?“.
Manual and electric chain hoists are used for a variety of lifting reasons. The how to checklist below is going to help simplify which hoist will work best for you and your application.
For Expert Advice, Call Us Today! 800-724-4052
Capacity:
First we’ll need to know the weight of whatever it is you are picking up? Once we have this number we will round up to the nearest 1/4 ton, 1/2 ton, or ton. Depending on the manufacturer, the 1/4 ton and 1/2 ton increments will usually stop being offered after 3 tons of capacity. What does this mean for you? If your load is just over 3 tons in weight (6,000 lbs), you may have to upgrade to a 4 Ton chain hoist to ensure a safe pick and proper functioning of your new chain hoist.
Lift:
Next we’ll need to determine the amount of lift your application requires. To determine lift you will need to know two critical pieces of information. First, where will your chain hoist hang from; and secondly where will the load to be picked be located in relation to the chain hoist. Finding your lift number will be nothing more than subtracting the resting location of the item to be picked from the hanging location of the hoist. For example, if your item to be picked is located on the factory floor, and the beam the chain hoist sits on is at a height of 22 feet, then you will need at least 22 feet of chain lift with your new hoist. When in doubt, always add a couple feet of lift to be safe; chain is sold by the foot and it can not be added to the existing chain. For example, if it turns out you will need 23 feet of lift, you will have order a completely new chain which can cost hundreds of dollars; if you had added 1 extra foot to your lift before ordering your chain hoist, the difference would probably be within $20. It’s a costly mistake that can easily be avoided.
Speed:
Next we’ll need to determine the speed in which you would like to lift your item. This can be a tough decision to make for someone who does not have a lot of experience with lifting, and may best be left to a professional to answer. Traditional speeds can range from just a couple (2 or 3) feet per minute to 16 and 32 feet per minute. Some new hoists, especially air hoists can lift around 100′ per minute
The speed in which we lift items will be dependent upon a multitude of factors; the primary factor being safety. Need expert advice? Call us 800-724-4052. Some of the factors that must be known to safely pick a lifting speed are the following: What will be lifted? Is it fragile? Could it break/snap if it is jolted off the ground too quickly (such as a large piece of glass/stone)? What is the surrounding environment like? Is their adequate space around the pick to safely operate the hoist at the desired speed? Again, this question is usually best answered under the direction of a professional in the field. Call us today to discuss your application 800-724-4052
Electric Hoists
Will your application require an H2-Light Duty hoist, or an H5-Severe Duty hoist? Click here to lean more about electric chain hoists.
Electric Hoists
Incoming Power
Next we need to determine your power source. If you will be using single phase power, you will have to determine if the volt supply is 115 (what we find in our homes) or 230 (what our home dryers plug in to and often found in small machine and carpentry shops). Larger factories and industrial workplaces will usually be running on three phase power; three phase voltages range from 208, 230, 460, and 575. If you do not have this information, you should reach out to your power supply company; choosing the wrong voltage can instantly fry your new hoist, costing you thousands of dollars in replacement costs before you even get to use it.
Control Voltage
In line with the above question, you will need to determine which control voltage you prefer to send to the handheld pendant. This is usually one of two options, 115 volt or 24 volt. If possible, 24 volt is the desired option for safety.
Pendant Control Cable Length
The pendant control cable length is known as “push button drop” in the lifting industry. This is how far down from the chain hoist you would like the hand control to hang in the air. Standard push button drop is equal to 4 feet less than the lift. Using the example above, if you have 22 feet of lift, the standard hand pendant or push button drop will be 18 feet below the chain hoist, or 4 feet above the floor in this application.
There are times when the pendant drop will have to be a special length, and not the standard 4 feet less than lift. For example, some applications call for a chain hoist to lift an item from a hole in the floor that goes below floor level. In this situation you could have 35 feet of lift, but the factory floor may be only 22 feet below the where the hoist hangs. If we applied the standard rule, our pendant drop would be 31 feet below the chain hoist, but that means the operator standing at 22 feet below the chain hoist will have 9 feet of extra cable dragging on the floor, a serious safety hazard. In this instance, the pendant drop would deviate from the standard and we would specially order the drop to be 18 feet so the pendant hangs 4 feet above the factory floor, an ergonomic position for most people.
Air Chain Hoists
Air Chain hoists are designed for an H5-Severe Duty hoist class for nonstop continuous use throughout the workday.
Air Chain Hoists
Type of Suspension
Next we will discuss how the chain hoist will be suspended. There are two common options for suspending or hanging a chain hoist, Hook mount or Lug mount. With Hook mount, the chain hoist will come from the factory with a hook attached to the top of the body. This hook will rest inside an opening on the trolley, a rolling device that rests on the Beam (explained in greater detail below). There are two common types of hooks available, rigid and swivel. The rigid hook is just as it sounds, it does not swivel and therefore the chain hoist can not rotate 360 degrees on the trolley as in the case with a “swivel” hook. The swivel hook is also just as it sounds, allowing for the chain hoist to spin clockwise or counterclockwise during operation.
Next is the Lug suspension option. A lug suspension is available on almost all chain hoists, and becomes particularly useful when there is limited headroom for mounting and operating the hoist. A lug suspension forgoes the hook we discussed above, and makes the hoist mountable to the trolley with just a couple of bolts/lugs.
Type of Trolley
There are a few different options when choosing a trolley, but first lets define what a trolley is. A trolley is a device that rests and rolls along the Beam your chain hoist will operate from. There are 3 common types of trolleys, we will discuss all three below.
Plain Trolley: Also known as a push/pull trolley, a plain trolley is the simplest form of trolley available. As discussed above, the hoist will hang from this trolley by either a hook or lug mount. A plain trolley will move the chain hoist along the Beam by human power via the hoist operator. The operator will grab either the hook or the item being lifted and pull or push the item to move it in the desired direction along the Beam.
Geared Trolley: A geared trolley is the next step up in ergonomics. With this option, the chain hoist operator will pull on a chain hanging from the trolley (much like a manual overhead door operator), and the trolley will use it’s gears to roll the trolley wheels along the Beam instead of human push/pull power as we discussed with the plain trolley. When ordering a geared trolley, one must specify the hand chain drop required. Standard hand chain drop is 4′ less than lift, similar to the pendant station or push button drop we discussed earlier. If you need help determining this number, please call us at 800-724-4052.
Motorized Trolley: The motorized trolley option is the most ergonomic of all the options we’ve covered. This option is exactly what it sounds like, instead of a plain push/pull trolley, or manual geared trolley, this trolley will have a motor attached to the side of the trolley wheels. A motorized trolley can have it’s own control pendant that will hang down from the beam in close proximity to the chain hoist pendant. Another option is to have a qualified installer such as Beaton Industrial wire the trolley into the chain hoist and bring the controls down to the same pendant control used by the chain hoist itself; keeping all controls on one push button station, and thereby creating a more efficient and ergonomic operator environment. A trolley speed must be specified when ordering a motorized trolley. Industry standards are 35 fpm and 75 fpm, but accommodations can be made for fragile, or sensitive loads that require a little more finesse. To determine a safe trolley speed for your lifting application, contact a professional – 800-724-4052.
Hand Chain Hoists
Hand chain hoists come in a variety of capacities ranging from 1,000 lbs. to 100,000 lbs. See all the different model options here!
Hand Chain Hoists
Type of Beam
There are three common types of beams in which we can use to hang a hoist. Correctly identifying your type of beam is imperative to ensuring your chosen trolley will operate and roll properly.
I-Beam: An I-beam, also known as H-beam, W-beam or WF-beam (for “wide flange”), is a beam with an I- or H-shaped cross-section. The horizontal elements of the “I” are flanges, while the vertical element is the web. The web resists shear forces while the flanges resist most of the bending moment experienced by the beam. Beam theory shows that the I-shaped section is a very efficient form for carrying both bending and shear loads in the plane of the web.
WF-Beam: Also known as a Wide-Flange Beam is the most common I-beam found in applications in the United States. A Wide-Flange beam have flanges in which the planes are nearly parallel; unlike the “S” style beam which has a tapered flange.
Patented Track: A patented track beam is similar in conception to the standard S and WF I-Beam with one significant difference; The bottom flange of a patented track has a 3.25″ wide flange made of specially hardened steel with a raised lip to form a perfect rolling surface. The specially hardened bottom flange is then welded to the upper portion of the beam. Patented Track beams are generally more expensive than the other two options, however the buyer also gets what they pay for, an extremely rugged beam meant for harsh repetitive environments where precision and consistency is of the utmost importance. Many military facilities and aircraft maintenance hangers will rely upon the Patented Track.
When purchasing your hoist, it is imperative that you inform your hoist distributor of the beam height, flange width, and the degree of taper if dealing with a “S” style I-Beam.
You don’t buy an electric hoist lightly. Before you buy an electric hoist, you need to ask yourself a few things. By doing this you will avoid disappointments or a hoist that simply does not fully meet the right requirements. Save yourself frustration by looking carefully at the important aspects of an electric hoist in advance. We have compiled this guide on how to choose the right electric chain hoist for your needs.
First of all, it’s important to know the benefits of an electric hoist. After all, there are different types of hoists, but an electric hoist is by far the nicest to work with. Electric hoists are distinguished by:
As mentioned earlier, it is important to carefully consider what type of hoist you need. After all, electric hoists are configurable and come in a variety of designs. The most essential questions to ask yourself beforehand are:
Depending on the answers to the above questions, you can get started on choosing a hoist. How do you get answers to the questions? We’ll explain that to you here. At the bottom of this article, you will also find an overview of all available Hitachi hoists and their characteristics.
If you are looking for an electric hoist for your plant, the first thing you should know is the weight of what you are going to lift. This is the first basic requirement. Safety is a key consideration in your selection and it is best to err on the side of caution when selecting the safe working load of the hoist. Standard weights on lifting machinery and chain hoists are 125kg, 250kg, 500kg, 1.000kg, 2.000kg, 2.500kg, 3.000kg and 5.000kg.
So if, for example, your constant load is 500kg and you are likely to exceed that weight, take no chances. Choose the 1000 kg chain hoist to optimize your production and ensure the safety of both your workers and your load.
Lifting speed is your next step and you need special attention. If your goal is high production, then you will require a faster lifting speed to get the best possible return on your investment when purchasing your electric hoist. If you are simply unloading delivered goods and moving them sporadically, look for a more modest speed. Hoist speed is determined by several factors, including engine power, gearbox ratio, and chain winding.
After selecting the capacity and speed, you then need to consider the lift height that your task requires. The biggest limitation in this sense is the construction or industrial warehouse where the hoist will go. Don’t assume that because your building is a certain height, it will reach the same height by elevator. The size of both your lifting frame and the electric hoist should be determined before making any decisions. If you’re not sure, get in touch with one of our weight lifting professionals. Errors at this stage can be very costly and can be avoided with a simple consultation.
A 3-ton chain hoist may be suitable for lifting your items now, but what about future needs? Do you see yourself lifting heavier objects in the future? This would not be profitable every time you need to lift heavier items.
Everyday items that need to be lifted from one place to another can be easily hoisted, but what if your load is something different, for example an asymmetric load? Also, are there any dangerous environmental issues to consider? In this regard, be as open and honest as possible with one of our experts and we will help you with every question or risk you can think of. Failure to disclose any hazards can waste valuable time, money and production and, of course, jeopardize the safety of those who operate the lifting equipment.
Before getting an electric hoist, you need to determine how often the crane will operate per day. Also, consider how long each cycle takes.
Dependent on your needs you can choose between multiple electric hoists. In general, the hoists can be split into Series F and Series S. They all differ in terms of lifting capacity, speed, motor output, and other elements. Underneath you find a graph which shows you multiple types and the according hoist. Depending on your needs the graph will tell you which Hitachi hoist you will need.
Now you know what to take into consideration, what type of electric hoists are available and which type can fulfill your needs. Now you can discover the hoist more thoroughly, configure it to your needs, and order easily online. All our hoists are directly shipped from stock and delivered in 3 business days. Discover our hoists: