We follow Sheet metal design guidelines to ensure the quality and manufacturability of sheet metal enclosures. As a result, you can deliver the product at a low cost and faster timeline. It is difficult to follow all sheet metal design guidelines for complex sheet metal parts.
Therefore exceptions can be there for complex sheet metal parts. But good practice is to test these exceptions before design release. In this article, we will discuss sheet metal design guidelines considering a press bending machine.
In a day and age where fast production is the key to volume success, sheet metal fabrication has quickly become a key component of that process.
Sheet metal fabrication is essentially the mechanical process used to turn large portions of the material, like alloys, aluminum, and other metals, and turn them into smaller, more specific components of larger products.
Imagine turning a block of steel into military bullets. That&#;s what sheet metal fabrication can do for a variety of industries, from military and defense to lighting and home improvement.
Sheet metal fabrication transforms metal sheets into different tangible parts through actions like punching, cutting, stamping, and bending.
3D CAD files are translated into machine code, which instructs a machine to accurately cut and shape the sheet into the final product.
Bending and wall thickness are two of the most essential things to consider before beginning the fabrication process
Bending employs the use of a press brake machine to apply force to the sheet metal. The pressure from the brake bends the sheet metal at specified angles to form the final product. The K Factor, a measurement used for flat patterns, indicates the degree to which the metal was stretched during the bending process.
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Wall thickness determines whether or not certain products can be manufactured from metal sheets or plates. It is essential to ensure that components maintain uniform thickness Typically, capabilities of 0.9mm-20mm in thickness are capable of being formed from sheet metal.
When considering wall thickness, it is good practice to use a single sheet with punches as a determinant.
Laser cutting is one of the most efficient methods of cutting sheets of metal. Laser cutting uses a high-energy beam to cut different materials, including but not limited to metal, aluminum, wood, plastic, and rubber.
Lasers use computer numerically controlled programming (CNC) to dictate the sheet metal design and layout of cutouts with material thicknesses of up to 20mm. Laser cutting is one of the most economical cutting methods because CNC machining significantly reduces labor costs.
Depending on the material and the desired product, there are certain production thickness tolerances to keep in mind when determining whether sheet metal fabrication is the right production process for your application, including:.
With over 40 years of industry expertise, H&S Manufacturing knows how to maintain tight tolerances, offer high-quality custom sheet metal fabrication services, and provide high-speed multi-tool solutions to suit our customers&#; needs.
With services like precision laser cutting, custom sheet metal fabrication, and more, H&S Manufacturing will offer the trained and knowledgeable resources you need.
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