The same as our threaded ball valves, Kinvalve flange end ball valves are also engineered in several different body constructions, they are single piece wafer ball valve, 2 piece flange type ball valve as well as 3 piece flanged ball valve and 3 way flanged ball valve.
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And Kinvalve&#;s flanged ball valves are equipped with soft seat design and metal seat design is available on your request.
Application of Flanged Ball Valve
At Kinvalve, in the case of a soft seat ball valve, the thermoplastic PTFE seats are generally a default configuration.
Relative to the metal seated flanged ball valve, Kinvalve&#;s soft seat flange end ball valves feature several advantages including smaller torque, cost-effective and reliable tight seal.
However, soft seat ball valves flanged have their own weakness. These flanged ball valves are not suitable for abrasive or dirty fluids. These kinds of flows will make them lose the tight sealing function.
Also, our soft seated flange end ball valves are not recommended to use in your too high temperature and pressure applications.
Compared to soft seated ball valve flanged, Kinvalve metal seated flange type ball valve is more suitable for your high temperature and severe applications.
Soft Seats Design in Flanged Ball Valve
When referring to high erosion or corrosion applications, Kinvalve metal seated ball valves flange type are recommended to you.
Meta Seats Design Flanged Ball Valve
Compared with threaded ball valves, the cost of flanged end ball valves is higher. But any coin has two sides.
If your project requires regular replacement of ball valves or regular inspection and maintenance of pipelines, you are right to choose flanged ball valves, especially for our 3 piece flanged ball valve.
This kind of flanged ball valve is designed as swing-out body construction. In a Kinvalve swing-out ball valve, the center section can swing out to quickly and easily replace seats, seals and the ball without major disruption to the piping system.
As a professional flanged ball valve manufacturer with over 18-year experience, Kinvalve is proud of keeping ahead with advanced technologies and provide leading flanged ball valve products.
Kinvalve&#;s professional team attention to the design and the custom aesthetic features, ensure that the flanged ball valves are suitable for installation in all residential and commercial environments.
Compared to the threaded ball valve, flanged ball valves don&#;t have a problem in the dimension limit. Kinvalve flanged ball valves are also used in large diameter pipeline systems, so the general size of flanged ball valves can be up to 12 inches.
Kinvalve can provide a full range of working pressures of PN16 to PN63, Class150-300 and JIS10k and 20k flanged ball valve.
At Kinvalve, flanged ball valves can be made of carbon steel, stainless steel, cast steel and forged steel. Most of our flanged ball valves are available in casting bodies coming with cast steel ball valve.
Stainless steel flanged ball valves are mainly SS304 flanged ball valve and SS316 flanged ball valve, in the ASTM standard, they also named CF8 ball valve flanged and CF8M ball valve flanged.
Our stainless steel flanged ball valves are the most popular product line in the market especially 3 piece flanged ball valve and 3 way flanged ball valve in a stainless steel body.
Our flanged ball valve is easy to match an actuator to be an automatic ball valve when equipped with an ISO mounting pad.
At Kinvalve, there are two types of actuated flange type ball valves, including pneumatic flanged ball valve and electric flanged ball valve.
As a leading flanged ball valve manufacturer, Kinvalve adheres to a strict quality control process.
With more than 20 top ball valve design engineers and technicians, we design and customize flanged ball valve to satisfy any standard and your personalized requirements.
Ask for a quote today for our innovative flanged ball valves for both commercial and residential applications. Our lead-time is only 15 to 30 days depending on your specification &#; it can even be shorter.
Need to custom flanged ball valves for your project? Contact us today!
If you have any questions about the flanged ball valve, you will find the answer right here.
Because this guide covers all information about flanged ball valves such as material type, benefits, application, installation and cost, among other vital aspects.
Keep reading to learn more.
Flanged ball valve
This refers to a type of ball valve designed to have flanged ends.
Flange ball valve structure
It is categorized as an end-entry valve and is primarily used for shut-off applications in numerous hydraulic circuits.
This type of ball valve opens and closes the operating fluid flow completely when required.
Moreover, it is most effective in providing a relatively positive leak-tight closure.
Manual flanged ball valve is opened and closed by a handle, lever, or handwheel.
It also has a hole, which allows the flow to pass freely when entirely aligned with both valve&#;s end.
Often, this valve requires a quarter turn before it shuts-off instantly.
Most importantly, a flanged ball valve is manufactured in a wide range of standard sizes.
Thus it becomes easily to use it to retrofit an existing pipeline.
Different materials are used for manufacturing flanged ball valves.
However, since the device is mainly operated under pressure, all these materials must meet the minimum tolerance requirements.
The commonly used materials include the following;
It is an ideal material for manufacturing flanged ball valves used in applications, which require relatively low or medium pressure.
It exhibits superior resistance to water, corrosion, and erosion. (Generally, we don&#;t mention it&#;s corrosion resistance unless take it comparing to bronze. Actually, brass ball valve is use in applications where corrosion is not a big issue. It is widely use in water and gas applications.)
This material has several favorable attributes for manufacturing flanged ball valves for different types of projects.
It is durable, tolerant to aggressive environmental conditions, and also exhibits excellent corrosion resistance.
Also known as mild steel, this material is synonymous with features such as better tensile strength and great dimensional stability.
It produces durable and highly tolerant flanged ball valves suitable for various applications.
Iron exhibits better endurance to a wide range of conditions such as extreme temperatures and pressure.
It is somewhat flexible but has ideal features for making a high-quality flanged ball valve.
This is a thermoplastic material arguably regarded as one of the best materials for manufacturing flanged ball valves.
PVC is flexible, highly machinable, and displays great resistance to various types of mechanical, chemical, and environmental conditions.
Other materials used for making this device includeZinc Alloy, Teflon, and bronze among others.
There are several advantageous reasons why you necessarily need to consider investing in flanged ball valves.
Some of the benefits of this particular mechanical device are as follows;
A flanged ball valve comes with a lever or handle, which you technically use for controlling liquid flow.
This simplicity makes it effective and reliable in a wide range of applications.
Ideally, the opening and closing of some flanged ball valves are only 0.05~0.1s.
This is vital since it shows its ability to become effective in a variety of automation systems.
This is advantageous since it increases portability and installation efficiency.
You won&#;t be bothered to carry it around, especially when working on outdoor applications.
A flanged ball valve comes with different types of sealing surface data.
The overall structure is tight, thus making it reliable and durable in most of its applications.
This type of valve does not necessarily require frequent repair and maintenance.
And in instances where there is a need for the same, its simple construction makes repair and maintenance quite easy.
This device is used in various types of projects across different industries, both residential and industrial.
Some of the typical applications of these components include the following;
A flanged ball valve is almost similar to other types of ball valves, especially concerning operation.
However, it is considered the simplest ball valve, easy to connect and disconnect from a piping system.
Ball valve
Other types of ball valves, such as welded and threaded ball valves, are comparatively intricate to install and uninstall than a flanged ball valve.
This makes flanged ball valves stand out as a better alternative when you consider installation and uninstallation simplicity.
The exterior parts of the flanged ball valve are also quite different from other ball valves.
Besides, flanged ball valves are suitable for low and high-pressure applications.
Most of the other ball valves are often suited for a specific application, either low, medium, or high pressure.
In other words, a flanged ball valve is relatively versatile compared to different types of ball valves.
Ideally, flanged ball valves are manufactured in an array of standard sizes.
Most applications also use the standards sizes hence making it easy to find the ideal size from a wide range of options available.
Even so, you can also find customized flanged ball valve sizes.
This depends on the type of your application and the particular manufacturer you&#;re considering purchasing the item from.
In general, though, the ideal size of this component is solely dependent on the specific intended application.
Furthermore, a suitable flange ball valve size would also depend on the flange rating of the pump.
This is essential since it allows you to determine the right size of this valve for efficient and desirable results.
Ostensibly, flanged ball valves are categorized in numerous classes depending on different aspects.
There are several parameters used for categorizing this type of ball valves, and the main elements include the following;
Ball valve
Technically, flanged ball valves come in three major designs: floating, trunnion mounted, and orbit ball valves.
A floating design detects elevation changes occurring in liquid-free surfaces hence opening and closing the valve accordingly.
This type maintains the level in the cold water header tank, which is vital in regulating the pressure of the hot water system.
Most of the float flanged ball valves are usually used in domestic systems.
Trunnion mounted design, on the other hand, uses trunnion or lower stem to support the ball that is within the valve body.
In contrast, the ball in the trunnion is fixed and hardly floats.
Furthermore, the ball is centered by the stem at the top and trunnion at the bottom.
The orbit ball valve, however, uses a rotating cam action and rotating motion to create a seal.
Its efficiency is based on the number of turns of the hand-wheel.
This categorization merely looks at the flanged ball valve from the aspect of point of entry.
Some come with top entry, whereas others come with side entry designs.
In the top entry, the balls are assembled from the upper section of the device.
This allows easy access to the balls and seats, especially during maintenance, without interfering with the valve.
Inside the entry, the balls are assembled from the side section of the device and mostly in two or three pieces body.
Classifying under this category is based on the type of housing of the flanged ball valve.
Some of the available designs under this category include the following;
This classification is based on the number of ports the flanged ball valve contains.
Ordinarily, the standard design consist of two-port; one inlet and one outlet.
This classification is based on three different elements;
Flanged ball valves mostly come with either metallic or soft Teflon types of seats.
The efficiency and reliability of the flanged ball valve are largely dependent on whether it is properly assembled.
Of course, incorrect assembly is likely to damage the valve or compromise its functionality in fluid control systems.
Here are the integral elements revolving around the reliability and efficiency of this device;
If the flanged ball valve is intended to operate frequently on liquids with high velocity, ensure you check its drawing or diagram.
This is essential in minimizing the possibility of seat deformation, particularly when applied in high-temperatures and highly-pressurized pipelines.
It is a vital aspect to consider with design specifications, which meet the temperature and pressure conditions required.
Ensure you look into the seat material since fluids containing abrasive may degrade the seals.
The flanged ball valve is in the category of on/off valves.
Therefore, there is a need for high maintenance and care.
It helps in making the valve open or close fully when installed in a pipeline system.
The valve opens leads to seat erosion and can cause leakage.
Also, when storing valves, ensure that they in a fully open position.
Check the pipe bore to verify that there is no weld spatter, rust, or scale particles remaining inside before mounting the valve.
Locate the flange bolts and ensure they are tightened evenly when mounting the flange end ball valve.
The manufacturer&#;s recommended pressure and temperature rating should be the appropriate guide for the maximum range the valve can withstand.
Even so, you require reference to valve distributor for assurance of suitability when the ball valve is subjected to various conditions.
Ensure you remove the fluid completely from the valve internals before dismantling the unit from the pipeline for repair and maintenance.
Also, discharge the pressure trapped in the body completely before disassembling the flanged ball valve.
The working principle of a flanged ball valve depends on the specific design.
Floating design is, however, the most commonly used in several applications.
In essence, the ball in this design is suspended in the flowing substance.
The ball stays in position by compression of two elastomeric seats against it.
The shaft attached at the top of the ball allows it to turn in a quarter 90-degree movement.
This enables it to switch the valve from an opening to a closing position effortlessly.
While at it, a load is applied to the ball. The ball is then pressed against its seats whenever the shaft is moving.
When the flange ball valve works under medium pressure, the floating ball moves against the downstream seat.
The valve&#;s seal belongs to the single-sided seal.
Technically, the valve has an upper stem hence allowing the ball to have a light displacement.
When the flanged valve is closed, the ball is pressed against the sealing surface.
This takes place as a result of the action of pressure to release the sealing.
If you want to learn more, please visit our website High Pressure Flanged Ball Valves.
A flanged ball valve with a smaller diameter is suitable for medium and low pressure.
Principally, the floating design is lightweight and economical.
Thus it can suit a bore size of 10&#;.
In case the bore size is more than 10&#;, the valve seats may fail to withstand a heavier ball.
Ultimately, this would lead to the malfunctioning of the flanged ball valve.
It is always imperative to look into particular factors when shopping for a suitable flanged ball valve.
This allows you to obtain optimum performance from this device in your specific projects.
Some of the elements you need to consider include the following;
The primary factor you should always have in mind when buying this component is the device&#;s suitability for the application.
Different projects require varied types and designs of flanged ball valve units.
Therefore, you need to ensure you go for the specific one, which suits your project&#;s demands.
The type of material for making the flanged ball valve is also an essential consideration to look into.
Of course, they are made from varied materials, and every material is unique with different technical properties.
Some are generally sturdy and create high-quality valves, whereas others could be somewhat inferior.
Ensure you pick the right one, which suits your demands.
Flanged ball valves come majorly in two designs; floating and trunnion mounted.
Of course, the working principle for both designs is more or less similar.
However, it would be necessary to choose the specific design, which guarantees the best results based on your application type.
Most applications often use different types of standard flanged ball valve units.
However, there are specific instances where you could design a project that needs customized valves.
When buying this device, consider whether you need it, and you can get a custom design where applicable.
Customized units are usually from the aspect of diameter.
You should never overlook the cost element when purchasing flanged ball valve units.
Of course, they come at different prices depending on a host of prevailing variables.
Nonetheless, it is always important to ensure the unit&#;s quality is worth the value of the price you are paying.
In the market, you&#;ll find several brands of flanged ball valve units.
It can be challenging to pick the most suitable one, especially if you are a newbie in this industry.
Nevertheless, you need to ensure the specific brand you are picking is reliable and somehow guarantees best results.
You must thus do due diligence on your specific preferred brand to ensure you get a better deal.
Where possible, you may also need to consider the flexibility of the particular flanged ball valve unit you are purchasing.
Check whether you can use it in different applications and still offer desirable results.
Always go for a flanged ball valve unit that you can easily maintain on a DIY basis without a technician&#;s assistance.
Some of these mechanical devices may develop issues abruptly, thus will require urgent attention to fix.
In such instances, it only comes in handy if the valve is easy to disassemble and re-assemble.
Flanged ball valve units are usually priced based on various factors.
The type of material used for manufacturing the device is one element that determines the specific price.
Those made from relatively highly regarded materials such as polycarbonate tend to be comparatively expensive.
The brand is also another variable, which determines the precise cost of this unit.
Different brands sell their products at varied rates depending on brand reliability, reputation, and position in the market.
Popular brands are usually a bit expensive than relatively unknown ones.
Whether you are buying standard or custom is also another determinant factor of flanged ball valve price.
Of course, standard units are generally affordable compared to customized ones.
And most importantly, the location also influences the cost of the flanged ball valve unit.
Ideally, when your delivery destination is overseas, you&#;ll likely spend more than a local purchaser.
In principle, you&#;ll possibly cater for shipping and customs clearance charges where possible hence inflating the cost a bit.
The bottom line is that there is no fixed amount for purchasing flanged ball valve units.
Inside flanged ball valve
Technically, the flanged ball valves are designed to endure harsh conditions in various applications.
Therefore, the main concern during design construction is to withstand all the aggressive and unforgiving conditions.
The materials used for manufacturing ball valves are technically sturdy hence guaranteeing necessarily durability.
In a nutshell, flanged ball valves are generally durable and can withstand harsh conditions, and still offer reliability.
However, the longevity may vary among different valves depending on the severity of the conditions it is exposed to.
Yes.
Surface coating treatments are suitable for these units since they help in enhancing the longevity of the device.
These surface treatments are ideal for reducing the corrosion and erosion of the device.
And this is integral since, in most instances, the application conditions where this device is used are usually severe.
Furthermore, these coatings also help in preventing flanged ball valve seizure.
In the end, it reduces repair and maintenance needs, which makes it generally cost-effective.
Mastering the installation process for a flanged ball valve is vital since it plays an integral role in determining its efficiency.
Improper installation would lead to damaging or malfunctioning of the unit, thus the need for proper installation.
Here is an ideal installation guide you can use to install this device for optimum efficiency;
Flanged ball valve units generally do not require intensive maintenance.
However, to enhance efficiency, functionality, and longevity, it would be ideal for carrying out occasional maintenance routines.
There are three main aspects surrounding the maintenance of these types of valves as follows;
These three elements are quite easy to vary out depending on the type of your flanged ball valve.
You only need to do them occasionally as a way of enhancing the performance of this unit.
Valve cleaning should be done using recommended materials.
It should entail the removal of sticky debris or any unwanted foreign particles from the surface of this device.
Nevertheless, ensure you have basic knowledge on how to carry out these routine maintenance procedures.
Some valves must be disassembled to access the interior parts for such services.
Thus you must have the relevant tools and knowledge to carry out the task lest you damage it.
It depends on the type or design of the flanged ball valve and the specific part that needs repair.
However, it is always advisable to uninstall and replace the valve, especially if the damaged part is critical.
Repairing this unit rarely guarantees efficiency.
Moreover, there is no certainty that the repaired part will last longer.
It is more cost-effective to replace the damaged or worn-out valve than repair.
Yes, albeit a few.
Some of the disadvantages of this mechanical device include the following;
However, it is still possible to attain incremental opening and closing of this particular valve.
Therefore, if not properly cleaned and maintained, such elements can easily lead to valve failure, leakage, and wear.
Of course, yes.
Other than standard valves suited for normal standard applications, other customized projects use these units.
When you have a unique project, which requires a customized valve, you can easily find it from your preferred manufacturer.
Technically, you need to provide a prototype of the project, and the designers will determine the exact dimensions for the same.
It is these dimensions that they use in coming up with a blueprint for the actual customized flanged ball valve.
However, getting custom flanged ball valves in most instances is usually a bit expensive than standard valves.
Primarily, manufacturing custom units is quite intensive and involves alteration of machine settings.
The bottom line nonetheless is that you can obtain a customized valve that fits precisely to your needs.
There are several quality standards that this unit complies with both locally and internationally.
However, the main ones include the following;
It refers to a set of standards, which allows manufacturers to ensure they meet the needs of the customer and other stakeholders.
ISO stipulates the statutory and regulatory requirements related to the product, in this case, flanged ball valve.
Occupational Health and Safety Management Systems (OHSAS) is another critical quality management system for this unit.
The standard explains organization&#;s management system covering health and safety policies.
This is an international standards organization responsible for developing and publishing voluntary technical consensus for products.
This refers to an administrative marking indicating a product&#;s conformity with health, environmental, and safety protection standards.
It is a common standard mostly for products exported or sold within the EU region.
This is yet another critical standard you must consider when choosing flanged ball valves.
Although the standard is common in the U.S.A. it is used globally.
Some of the main standards here are ASME B16.34 and ASME F.
You can learn more about these standards here ASME standard for valves.
Finding the right supplier or manufacturer of flanged ball valves can be relatively challenging, especially if you are a newbie.
There are numerous factors that you must have in mind to ensure you get the most suitable manufacturer for this device.
Some of these elements include the following;
Capacity &#; Ideally, a suitable manufacturer should have adequate capacity to manufacturer the different types of valves you may need.
This should be from the aspect of enough machinery, technicians, and related logistics for the production.
Experience &#; It would also be ideal to choose a manufacturer that has been in operation for a relatively long time. Experience comes with learning and innovation, thus making it easy to get suitable valves.
Warranty &#; Ensure the manufacturer you choose offers an ideal warranty on purchasing this device. This is a way of demonstrating confidence in the product and giving you peace of mind since you can return it in case it fails.
Affordability &#; A suitable manufacturer should also offer an affordable flanged ball valve. Technically, the features and quality of the device should be worth the price. This allows you to get value for your money.
Versatile &#; Make sure you choose a manufacturer that can produce different types of flanged ball valves units.
This is necessary since it enhances convenience and cost-effectiveness, especially when purchasing from one manufacturer.
It depends on many factors, such as the guiding principles of your preferred manufacturer.
Another determinant factor is the quantity of flanged ball valve units you are ordering.
The more the units, the longer the turnaround time.
Furthermore, if you are purchasing customized units, you are likely to wait longer than if you order standard designs.
If there is a pending order from other customers, then the lead time is likely to take longer. Often, manufacturers produce such devices on a first-come-first-serve basis.
Nevertheless, there is a likelihood of getting the device within a shorter period regardless of prevailing factors.
Ideally, some manufacturers usually offer a rush order option.
This allows your production and processing of your order within a shorter period.
Flanged ball valve
China stands out as the leading market to consider when buying a flanged ball valve.
This is usually attributed to several reasons such as the following;
Depending on your needs and requirements, we can be your OEM flange ball valves supplier.
Contact us now for all your flange ball valves needs.
Valves are used to handle a wide variety of functions in controlling the flow of liquids and gases. With so many options available, it&#;s important to look at all of the factors to ensure you are selecting the correct valve for your application.
1. Media Type
The characteristics of the liquid or gas type being controlled will determine the valve material that should be used. When monitoring harsh or corrosive materials, polytetrafluoroethylene (PTFE) and perfluoroalkoxy alkanes (PFA) are great choices, as they are able to withstand these conditions. When monitoring pressurized gases, it&#;s important to use metal valves for the highest level of safety.
2. Application Conditions
The selection of the correct valve sizing is the most important step in selecting the right valve for your application. An improperly sized valve can cause operation issues within the valve or elsewhere in the system. In addition to this, determine the temperature, pressure, and flow rate that your valve will be operating under. In most cases, metal valves can withstand higher temperatures and pressures than plastic ones.
3. Valve Function
Determine the need that your valve needs to fill. 2-way valves perform well for on/off control in a system, while 3-way valves can be used for on/off control, as well as for diverting or mixing media. Also, take note of whether your valve will be open or closed the most often. In order to extend the life expectancy, order a valve that is normally in that orientation and changes to the other direction when energized.
4. Actuation Method
Another consideration to be made is how the valve is to be operated. Identify if the valve will be manually hand-operated or if the valve will need to be actuated to turn off and on automatically. If the latter is chosen, decide whether the unit is going to be used with an electric, pneumatic, or hydraulic actuator.
5. Maintenance Requirements
If maintenance needs to be done regularly, ball valves are a great option as they resist clogging and are one of the simplest valve types to service. Ball valves are also available in 3-piece configurations, which consist of two end caps and a body. This allows the main body section to be easily removed for cleaning without disconnecting the end caps from the pipe, preventing the line from being shut down during maintenance.
The W.E. Anderson&#; division of Dwyer Instruments, Inc. produces a broad line of competitively priced valves and valve control products, including: globe, butterfly, ball, manifold, actuators, and solenoid valves. Each valve type has a variety of options to meet specific application needs. Valve position indicators, valve positioners, and electric or manual pneumatic actuators are also available for a complete valve package. To learn more about Dwyer&#;s valve product line, please visit our website.