Non Sparking Pliers are specialised hand tools designed to be used in explosive or flammable environments without creating sparks that could ignite the surroundings. They are made from non-ferrous metals like aluminium bronze or copper beryllium alloy which do not produce sparks when they come in contact with other metals. They are an essential tool for any workplace or environments where flammable substances like gases, liquids, or dust particles are present. They work in the same way as regular pliers, but they have different properties that make them safe to use in hazardous situations. You can easily get yourself these safety tools in addition to other non-sparking tools & ensure a safer working environment.
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They are used in a variety of industries and workplaces where there is a risk of fire or explosion. Some of the common places where they are used:
a) Oil and gas refineries: These facilities are often located in volatile environments where there is a risk of flammable gas or vapour. Non sparking pliers come handy in such settings to reduce the risk of ignition and prevent accidents.
b) Chemical plants: The use of chemicals and other hazardous materials in these facilities makes it essential to use non-sparking pliers to avoid any potential fires or explosions.
c) Grain processing facilities: Dust particles generated during grain processing can easily ignite causing explosions. Non sparking pliers are used for repairing or maintaining such equipment, hence reducing the risk of sparks and promoting worker safety.
d) Mining industry: The mining industry also requires the use of those tools for jobs like holding and manipulating tiny parts, cutting wires, and stripping cables during equipment maintenance.
e) Aerospace and aviation: Aerospace and aviation use non-sparking pliers and cutting pliers for various purposes. As the setting is exposed to hazardous substances like fluids and glasses, these pliers are used to maintain a safe working environment.
f) Pharmaceutical industry: Pharmaceutical manufacturing facilities often use volatile substances that can ignite under certain conditions. Side cutters and non-sparking pliers among other hand tools are used to minimise the risk of fire or explosion and ensure the safety of workers.
g) Food processing industry: The food processing industry also uses them to prevent sparks from igniting any flammable gases or dust particles that may be present in the environment.
h) Military and defence industry: Pliers and other tools are used in the military and defence industry to prevent accidental explosions or fires that could cause harm to personnel or damage to equipment.
Other tools, such as non-sparking brushes are also commonly used in these industries as it promotes safety.
1. Side cutters: Side cutters are used for cutting wires, cables, and other materials in hazardous environments.
2. Lineman's pliers: Non-sparking lineman's pliers are used in the electrical industry for cutting, gripping, and bending wires, as well as for crimping connectors.
3. Cutting pliers: Cutting pliers are used for cutting materials such as sheet metal, plastic, and rubber.
4. Slip joint pliers: Non-sparking slip joint pliers are designed for gripping and holding objects of different sizes, and they can also be used for cutting wires.
5. Nose pliers: Nose pliers are used for gripping and holding small objects, bending wire, and cutting materials.
6. Combination pliers: Non-sparking combination pliers are used for gripping, bending, and cutting materials, making them versatile tools for various industrial applications.
7. Electrical cutters: Electrical cutters are designed for cutting and stripping electrical wires without damaging the insulation.
8. End-cutting pliers: These cutting pliers are used for cutting and bending wire, and they can also be used for cutting nails and screws.
If you are in the lookout for safety products, you should definitely check out Non sparking centre punches besides pliers.
They have several advantages over regular pliers, making them an essential tool for hazardous environments.
i) Reduced risk of fires and explosions: They are made from materials that do not produce sparks when struck against other metals, reducing the risk of fires and explosions in environments with flammable or explosive materials.
ii) Durable and long-lasting: They are made from materials that are resistant to corrosion and wear, making them durable and long-lasting tools for industrial use.
iii) Versatile: Non sparking pliers are suited for a wide range of applications since they come in a variety of shapes and sizes, from cutting and stripping wires to gripping and holding objects.
iv) Enhanced performance: They are designed to deliver optimal performance in hazardous environments. They are engineered to handle tough jobs, resist wear and tear, and provide a superior grip for maximum control.
v) Improved maintenance: They require less maintenance than traditional tools, thanks to their durable construction and resistance to corrosion and wear. This results in lower repair and replacement costs and reduced downtime.
vi) Cost-effective: Despite their initial cost being higher than traditional pliers, they offer long-term cost savings due to their durability and reduced maintenance needs. They can also help prevent costly accidents and damage to equipment and property.
Check out other tools like non sparking brass punches which are also made from non-ferrous materials to prevent sparks.
They are a type ofthat is designed to reduce the risk of sparks, which can cause fires or explosions in hazardous environments. They are made of non-ferrous metals, such as aluminium bronze or copper beryllium, which do not produce sparks when struck against other metal objects. Unlike traditional pliers, pliers are also resistant to corrosion and wear.
They offer several benefits in hazardous environments. They are designed to minimise the risk of fires or explosions caused by sparks from traditional tools. They are also resistant to corrosion and wear, which makes them durable and reliable.
Yes, they can be used for a wide range of tasks, including cutting, gripping, bending, and shaping. They are also available in various types and sizes. Some pliers also have additional features, such as insulation for electrical work or serrated jaws for improved grip..
Selecting the right grinding wheel for your project is important and with an almost incomprehensible array of products to choose from, it can present a challenge. That’s why we have put together this definitive overview to guide you into making the most informed choice possible.
This guide covers:
A grinding wheel is a precision tool with thousands of cutting points on its surface - abrasive grains that are held in place by a bond matrix (hence these are known as bonded abrasives) and separated by pores.
These pores are hollow spaces between abrasive grains and the bond , which help with the clearance of discarded metal chips in the grinding process.
Have a burning question about grinding? Check out our grinding FAQ videos for the answer
When the wheel is in use, the abrasive grains cut into the material that is being ground, removing the unwanted surface material in small chips.
During grinding, the cutting points on the abrasive grains are worn flat; becoming increasingly blunt. At the same time, the increased friction causes a build-up of heat, which fractures the abrasive grain and exposes new cutting edges or begins to disintegrate the bond bridges that hold the abrasive grains in place.
In normal vitrified grinding, the wheel has to be dressed using a dressing tool. By varying the properties of the abrasive, the type of bond, the wheel’s construction, it is possible to produce grinding wheels with a vast range of different grinding characteristics.
There are 4 main types of abrasive grains available for grinding wheels, these are:
Often referred to as just “Ceramic”, Norton Quantum’s patented ceramic form of aluminium oxide is harder and sharper than conventional abrasive grains.
This ceramic grain has a unique microcrystalline structure that is self-sharpening. This ultimately reduces the regularity that the grinding wheel needs dressing as well and providing a significantly cooler cutting action when in use.
Harder than standard aluminium oxide with a very sharp abrasive grain. It is a versatile material, recommended for grinding relatively soft metals such as aluminium or cast iron but can also be used on extremely hard materials such as cemented carbide.
For use in rough grinding applications where high stock removal is required. This grain is associated with high tech resin bonds.
Generally recommended for grinding materials of high tensile strength, such as stainless steel and tool steels but it can also be used on some high tensile aluminium and bronze alloys.
Aluminium Oxide is manufactured in varying qualities.
When selecting the perfect wheel for your project, it is important to know what the pictograms mean on the front blotter.
This guide will help you decipher they mean:
When to select a coarse grit size: where the neatness of the surface finish is not essential to the project, a coarse grit can be used. Also, the coarser the grit, the more rapid the stock removal, which makes it more suitable for large areas of contact than fine gritted abrasives.
They are also the best option for soft, ductile and stringy materials such as soft steel and aluminium.
When to select a fine grit size: fine grits are used when the finish is integral to the success of the project.
Also, choose a finer grit when the project requires a closer, more precise operation over a smaller area of contact. Hard and potentially brittle materials such as glass, tool steel, and cemented carbide are most suited to the finer gritted abrasive.
The grade indicates the relative holding power of the bond, which holds abrasive grains in a wheel.
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Soft Grades:
• For hard materials such as hard tool steels & carbides
• For large areas of contact
• For rapid stock removal.
Hard Grades:
• For soft materials
• For small or narrow areas on contact
• For longer wheel life.
There are nine main factors to be considered when selecting a grinding wheel for any application:
1. What material will you be grinding and how hard is it?
2. What stock needs to be removed from the material?
3. Work out the shape of the material and the surface finish (or finishes) that are required.
4. What type of machine will you be using? Pay attention to its power and its conditions.
5. What wheel speeds and feeds will be involved? (Norton products are designed and tested for certain applications and operating speeds.
In the interest of safety, please take the time to ensure that the operating speed of the machine does not exceed the maximum operating speed as it is marked on any given product.
6. Determine the size and hardness of the grinding contact area.
7. Will your grinding operation be a wet or dry process?
8. What is the severity of the grinding required?
9. What is the dressing method?
The type of material affects the selection of abrasive, grit size and grade.
As a general guide, the harder the material, the softer the grade of wheel required.
Hopefully this guide has helped you make in making the most informed choice possible.
In most cases (particularly within maintenance, repair and operations) you would typically use a grinding wheel on an angle grinder.
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If you have some specific questions about grinding, why not try our new grinding FAQ section or send us an email.
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