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Rapid prototyping is the group of techniques used to quickly fabricate a physical part or assembly from a three-dimensional design. With rapid prototyping, engineers and designers can create a better final product, iterating several times between digital designs and physical prototypes with a quick and cost-effective workflow.
With rapid prototyping tools such as Formlabs&#; 3D printers, anyone can turn ideas into realistic proofs of concept, and advance these concepts to high-fidelity prototypes that actually look and work like final products. Best of all, 3D printed prototypes are cost-effective, enabling teams to create dozens of affordable prototypes with a quick turnaround.
In this guide, we'll showcase real-life examples of rapid prototypes from leading companies and you&#;ll learn the fundamentals of rapid prototyping, its applications, and how 3D printing can help you develop prototypes quickly and cost-effectively.
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Prototyping is a crucial part of the product development process, but traditionally, it has been a bottleneck.
Product designers and engineers would create makeshift proof-of-concept models with basic tools, but producing functional prototypes and production-quality parts often required the same processes as finished products. Traditional manufacturing processes like injection molding require costly tooling and setup, which makes low-volume, custom prototypes prohibitively expensive.
On the other hand, rapid prototyping helps companies quickly turn ideas into realistic proofs of concept, advances these concepts to high-fidelity prototypes that look and work like final products, and guides products through a series of validation stages toward mass production.
With rapid prototyping, designers and engineers can create prototypes directly from digital models created in CAD software faster than ever before, and execute quick and frequent revisions of their designs based on real world testing and feedback.
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A rapid prototype of a robot arm produced with 3D printing (left) and the final end-use assembly (right).
As rapid prototypes are usually constructed using additive fabrication techniques as opposed to traditional subtractive methods, the phrase has become synonymous with additive manufacturing and 3D printing.
3D printing is a natural match for prototyping products. It provides almost unlimited form freedom, doesn&#;t require tooling, and can produce parts with mechanical properties closely matching various materials made with traditional manufacturing methods. 3D printing technologies have been around since the s, but their high cost and complexity mostly limited use to large corporations, or forced smaller companies to outsource production to specialized services, waiting weeks between subsequent iterations.
Using 3D printing, designers can rapidly iterate between digital designs and physical prototypes, and get to production faster.
The advent of desktop and benchtop 3D printing has changed this status quo and inspired a groundswell of adoption that shows no sign of stopping. With in-house 3D printing, engineers and designers can quickly iterate between digital designs and physical prototypes. It is now possible to create prototypes within a day and carry out multiple iterations of design, size, shape, or assembly based on results of real-life testing and analysis. Ultimately, the rapid prototyping process helps companies get better products to market faster than their competition.
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Rapid prototyping, abbreviated as RP is a comparatively new technique in the manufacturing sector. As the name suggests, this technique is used to create prototypes quickly. This technique is usually applied in the manufacturing sector when a part or some of its features need to be evaluated either visually, functionally, or both.
Rapid prototyping is a technology that fabricates physical objects from plastic parts that are created in CAD. This technology can be applied at any stage of the product development cycle for any plastic parts and their components.
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