What Are Die Cut Boxes &#; Features and Uses

Posted August 22,

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Have you ever seen those boxes shaped like a person or an animal? They&#;re called die-cut boxes and can be used for various things. You might be wondering what die-cut boxes are and how they&#;re made. In this post, we&#;ll answer those questions and more.

Stay tuned!

What Are Die Cut Boxes?

Die cut boxes are simply cut into a specific shape using a die. A die is a tool with a sharp edge that cut materials like paper and cardboard. Die-cutting is a popular way to create unique packaging for products.

You&#;ll often find die cutting boxes used for soap, candles, and small electronics. They can be customized to fit the product perfectly and usually have a more premium look than a standard box.

Plus, die cut packaging can be fun and eye-catching. Their unique shapes often make them stand out from the crowd. Die cut cardboard boxes are worth considering if you&#;re looking for a way to make your product packaging more memorable.

What are Die Cut Boxes Features

Customizable Shape You can use die-cut boxes with customizable shapes that offer a wide range. Great Capacity They have an excellent capacity for any product you would like to use them for. Great Use for Brand Awareness Using these boxes can help you brand your products well and create awareness around them in numerous ways. Cost-Effective Packaging Solutions Die cutting box takes less material for production, which makes them a cost-effective product. Easy-to-Use Products At the same time, they are easy-to-use products you must assemble before use. Durable Construction They are among the most durable products you can use for your packaging. Versatile Products These would work for any design you want to use for your products Eco-friendly Boxes If you want something eco-friendly, you can get these to make your products unique and useful.

Key Features of Die Cut Boxes

Die cut packaging boxes usually have a few key features that set them apart from other types of packaging. Here are some of the most common:

Customizable Shape:

As we mentioned, one significant benefit of die-cut boxes is that they can be customized to fit your product perfectly. No matter what shape your product is, a die-cut box can likely accommodate it.

• You can easily print anything you want on these boxes, including trademarks and logos you would like to add to your branding.
• These boxes would work for any size of the product you would be looking to produce.
• Also, you can color these boxes according to your needs.

Unique Design:

Die cutting packaging often has unique and eye-catching designs. This can help your product stand out on store shelves and online.

Great Capacity:

Die-cut boxes are great for products that require a lot of space. They provide better capacity than packaging boxes and can lower shipping costs.

Great Use for Brand Awareness:

Using these boxes to build your brand awareness would always be a great choice you can make. Try using these products to build your brand when you use specific colors for branding. These boxes can help you by getting a certain type of advertisement when you add certain colors to them.

• You can print your company&#;s name, logo, and tagline to make a lasting impression on customers. This is a great way to get brand awareness for your company, which you can avail yourself of.
• Ensure you use a unique and memorable product design to get great results.

Cost-Effective Packaging Solutions:

Diecut boxes are made from corrugated material, making them a great product because they do not cost too much. This feature makes them a great choice if you want to use them for a unique design. Die-cut boxes often have unique and eye-catching designs, which can help your product stand out on store shelves and online.

At the same time, being unassembled can help you store them easily. So you can use them whenever you need them without having to keep them assembled all the time. Moreover, assembling them whenever you need to use them is easy.

When looking for something cost-effective, you should also look for something that does not require too much material. Using less material can reduce the box&#;s price, which these boxes are famous for. So, you do not have to spend much on their material, reducing their price heavily.

Easy-to-Use Products:

You can use these products to display products, and there are several goods you can pack in them with ease and facility. You can pack

• Try using them for jewelry and hair extensions.
• Also, you can use them for wristwatches and other luxury items.

Durable Construction:

Die-cut boxes are often made from sturdy materials like cardboard or corrugated paper. This makes them ideal for products needing extra protection during shipping. So, you do not have to worry much about shipping jerks and bumps, as the boxes can take care of that.

• These boxes can keep your food products fresh, and you do not have to worry about bacteria attacking them.
• This benefit improves your product&#;s shelf life, which can change how these products are taken care of.

Versatile Products:

You can never go without getting the right design for your packaging. So, you can try using these versatile products to pack several products that you want to look unique. You can also use fantastic shapes and sizes to make a great impression on your customers and clients. Their production uses laser cutting, perfectly cutting precise box sizes like squares, rectangles, or anything else you need.

Eco-friendly Boxes:

Eco-friendly is the norm and trend, and no company can deny it. This is why you should always go for green solutions in packaging and printing, which people care so much about. So, using eco-friendly products is something you need to have for your customers.

Eco friendly boxes need to be recyclable, which can completely change how you pack your products.

Why Use Die Cut Boxes?

You might use die cut box for your product packaging for many reasons. Here are just a few:

• Make a lasting impression: Creative die cut packaging can help your product make a lasting impression on customers. Die-cut boxes are worth considering if you&#;re looking for a way to make your packaging more memorable.
• Enhance your branding: A well-designed die-cut box can enhance your brand identity. It offers a unique canvas for your branding elements (like your logo and color scheme).
• Lightweight: These boxes are famous for being lightweight, a great feature for several shipments and products. This feature makes product delivery even more accessible, which you would love.
• Protect your product: Die-cut boxes are a great product you can make from cardboard or corrugated paper. That is why they are an excellent option for several needs. They can also protect electronic products and work perfectly for fragile glass products.
• Safety: Die-cut boxes are a great product when you need protection when shipping.
• Good Space Availability: You can use them to shift space-taking products as they allow you to take care of such products easily. The inner part of these boxes is unique because it makes them stronger and does not require extra space with better strength.
• Stand out from the competition: In a world where packaging is often overlooked, die cut box can help your product stand out.
• Excellent Feature Consistency During Production: You can get better consistency when you want to produce identical boxes. So, these boxes can have the same features from the first in production to the last. At the same time, you can use them with exact match sizes, a feature that makes a huge difference.

The Design Process

For more information, please visit Customized Design Cardboard Die Cutter.

Creating a die-cut box design can be challenging, but it&#;s doable with the help of a professional designer. You can also make large quantities of these boxes without spending too much time.

Step 1

The first step is to develop a general idea of what you want your box to look like. This might involve sketching out a few ideas or looking for inspiration online. Once you have a good idea of your goals, you can start working on the details.

Step 2

Your designer will need to consider things like the size and shape of your product, the materials you want to use, and your branding elements. They&#;ll also need to ensure the design can be cut using a die without issues. You&#;ll likely be allowed to choose from cardboard, corrugated paper, or plastic.

Step 3

After the initial design, it&#;s time to start working on the die line. This is a template that will be used to create the actual die that will be used to cut your boxes. The die line must be made using a vector graphic program like Adobe Illustrator.

Step 4

Once the die line is finished, you must send it to a die maker. They&#;ll use the die line to create a physical die that can be used to cut your boxes. Die-making can be expensive, so getting quotes from multiple vendors is essential before deciding.

Step 5

After you&#;ve received your die, it&#;s time to start cutting boxes! You must find a printer or packaging company to print die-cut boxes. Once you&#;ve found a supplier, send them your design and die file, and they&#;ll take care of the rest.

Die cut packaging design is a great way to make your packaging more memorable and unique. Consider them if you&#;re looking to stand out from the competition. Remember that the design process can be challenging, so working with a professional designer is important. Good luck!

Ensure Seamless New Product Development (With Die Cutting)

The process of choosing your die cutting partner is filled with challenges.

Launching a new product with them shouldn't be.

Engage your die cutting supplier at the beginning of a project &#; it can accelerate implementation, speed sample turnaround, and reduce or even eliminate unexpected last-minute design changes.

Selecting a die cutting partner can be complicated. It should involve considerations deeper than price, quality, and delivery. Today, most die cutting service suppliers can offer value in areas like

• Product Integration
• Delivery Systems
• Product Design
• Quality

The most sophisticated die cutting manufacturers can also deliver complex engineering solutions, supply chain optimization programs, and value that goes above and beyond a box of finished parts.

Here are 5 Ways You Can Help ensure a seamless new product development process with Your Die Cutting Partner

1. Keep an Open Mind & Manage Expectations

Share your goals and objectives with your die cutting partner up front and be prepared to change your mind.

Die cutters are not known to be sophisticated, with most considered to be "job shops" that make parts based on the design criteria provided by engineers.

We have experience working on numerous projects where a well-established fabricating technology commonly used in one market could be completely foreign to an engineer working in a different market.

A die cutter like JBC Technologies, with decades of experience making parts for multiple markets, can provide a diverse level of expertise unavailable from a supplier that operates almost exclusively in one specific market.

2. Focus on Maximizing Material Utilization

The key to a cost-effective die-cut solution can most often be found in maximizing material utilization &#; ensuring that more material goes into your parts than goes into the landfill. After all, the material is often the single biggest cost component of a custom die-cut part.

Regarding large-format die-cut parts, a good supplier will explain how the raw material is made, how it can react to die cutting, and how seemingly inconsequential part design changes can often have a negative impact on part yield. Here's an example of the latter:

An engineer might arbitrarily choose a half-inch wall section for a perimeter gasket. Because of this choice, the die cutter can only produce nine parts across the material web (material width), with the tenth part cut short by a half inch.

Your die cutting partner should work with you on your part design to optimize material consumption and the cost per part. If your program calls for millions of parts per year, this can offer significant cost savings over the program's life.

Don&#;t hesitate to ask your die cutter about design change suggestions they may have that could possibly improve yield.

3. Be Wary of Over-Designing

We want your die-cut parts to be their best, and we'll work to ensure that we select the right materials for the job. But sometimes, especially with material selection, being too conservative can end up costing you money.

Take high-temperature insulation and adhesive tapes, for example. Over-designing or choosing a high-performance material when a standard variation will do can be a costly endeavor. With adhesive tapes, a higher temperature performance usually means a higher price.

Specifying that a tape must perform at the highest anticipated application temperature (especially in a localized area) can result in an expensive and unnecessary design. A lower-temperature adhesive tape can possibly be used where a high temperature is present but only over a small area.

An engineering-minded die cutting expert with product design experience like JBC Technologies can help ease the angst and uncertainty that can often come with using lower-cost material alternatives in unique situations.

4. Don't Overlook Part Presentation & Packaging

Sometimes even the highest quality parts can be damaged or rendered unusable because part presentation, packaging, and shipping were not considered during the design phase.

Parts supplied in tightly wound rolls or on sheets can be neatly and efficiently stacked in boxes for shipment. This technique can prevent damage during shipment and speed up part assembly.

Small die-cut foam parts with adhesive backing can be further improved by kiss cutting. Kiss cutting is similar to making labels. It involves cutting through a substrate like foam while not cutting through the paper liner. Scrap material around the part, called matrix, is removed, leaving the individually cut part adhered to the liner.

Kiss-cutting can be a more expensive presentation option than through-cutting and bagging the individual parts, but the overall savings &#; packaging, quality, and customer integration &#; can be significant. 

5. Consider Added Value of Automated Assembly Early

Consider whether or not automation and assembly make sense for your parts and application.

Once you've locked in your part's design, the opportunity to take advantage of automated assembly may be lost. That's why it's important that you discuss it with your die cutting partner early on in the development process.

Working with a die cutter experienced in automation and assembly like JBC Technologies can also help your customers to realize process efficiencies and increase production capacity, both of which can be difficult or impossible to achieve using hand assembly methods.

• Vision high-speed inspection systems drive zero-defect quality
• Pick-and-place operations speed installation and increase assembly accuracy

A die cutter willing to provide value-added services like automated assembly can eliminate the hassle of manual assembly, improve supply chain logistics, and increase capacity.

The JBC Technologies Advantage

JBC Technologies is an ISO-certified leading material converter, and custom die cutter with over 30 years of experience delivering innovative, high-quality precision die-cut solutions on time and within budget. With locations in 4 states, we serve a diverse group of customers that includes members of the automotive, medical, electronics, HVAC, and appliance industries.

We work hard to maintain an environment of continuous improvement, customized service, and process excellence, all coupled with an intense need to exceed our customers' expectations and push the boundaries of the possible.

JBC makes doing business easy.

 

Contact our team today.

If you are looking for more details, kindly visit Paperboard Die Cutting Machine.