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Above: Rack supported mezzanine in a warehouse facility. Photo courtesy of Unex.
The typical U.S. distribution center is 31.1 feet tall, according to a survey by Statista. But when more space is needed for operations, mezzanines can be used to create it. Most facilities aren’t fully using that vertical cube, either. Rather than expanding out, you can expand up. Vertical storage options have options within as well (whoa, that got deep).
Tall racks are frequently deployed to utilize all if that vertical cube. If you have pallet rack, using part of it in the form of a rack supported mezzanine gains more from your vertical cube is an ideal solution. What could a rack mezzanine do for your facility?
It’s a great concept: why not use your existing infrastructure to create more vertical cube opportunities! Building “up” within current operations is a great way to get the most out of your facility, and by creating a rack supported mezzanine structure you can do just that.
If you have an existing rack, you can reconfigure it to add work areas and varied types of storage. These mezzanines are supported by rack uprights instead of structural legs or columns, which means that your walkways are your aisles. They can support extremely heavy operations. But that’s not the only advantage of utilizing this type of mezzanine.
Simply put, if you’re expanding upwards, you use even more of your existing space.
You now have additional floor space in which to place more pallet racks, work zones or any other type of related solution. What is gained is the option to use formerly unusable space by accessing the vertical area in your facility to extend your storage or manufacturing processes. With such open potential to explore, adding this type of mezzanine to your rack seems like a great option.
Finding ways to use all space available but keep costs down but also creates flexibility. Rack supported mezzanines are a cost-effective solution for increasing storage space and improving material handling processes in a warehouse. One important aspect of this is the storage density you can increase through the use of a rack supported mezzanine. Adding this solution to your existing rack structure allows for an easy way to integrate dense storage options. And once added, these options mean more items are ready to go.
Another way they add value is by the addition itself. They are significantly less expensive than traditional building additions, as they do not require the construction of additional walls or columns. Additionally, they can be installed quickly and with minimal disruption to existing operations.
Read more: How to specify your mezzanine project
Customization is key when adding a rack supported mezzanine to any operation. These platforms can be designed to fit the specific needs of a facility, with sizes and configurations to meet the specific requirements that an existing space demands. This allows for the mezzanine to be adapted as the needs of the warehouse change over time.
Flexibility isn’t just for the initial installation.
By creating multiple levels of storage, the mezzanine allows for more efficient use of space, reducing the need for long aisles and improving access to stored materials. Additionally, mezzanines can be equipped with conveyors, and become pick modules. Other equipment options (like a VRCs) increase the speed and efficiency of the storage and retrieval process.
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Rack supported mezzanines are safe and secure, with load-bearing racks that can support the weight of the mezzanine, flooring, and stored materials.
Safety factors like enclosing the mezzanine with handrail, and installing safety gate solutions can be used to prevent falls and protect workers. And don’t forget to fire protect. Choosing fire-proof decking materials designed for air circulation reduce potential fire hazards while allowing sprinkler systems to penetrate into all layers of stored items.
Pallet gates and catwalks make loading, unloading and accessing goods more convenient while saving time and labor.
Read more: Choosing the right mezzanine pallet drop gate
Rack supported mezzanines are a versatile and cost-effective solution for increasing storage space and improving material handling processes in a warehouse. With increased storage capacity, improved material handling, and increased safety, a rack supported mezzanine can help warehouses to become more efficient and productive. So, if you’re looking for a way to maximize your warehouse space and improve your operations, a rack supported mezzanine might be just what you need.
This is the first in an ongoing series where Cisco-Eagle focuses on mezzanine solutions.
The space you already have is more valuable than the space you could acquire. Adding a mezzanine to your facility can rapidly increase your vertical space available, and provide added efficiency and long-term value to your operations. Check out our guide for mezzanine specifications, styles, accessories and applications. You will find quick, useful information on mezzanines and how you can use them more effectively.
Tags: Space Optimization
Evan Fleishacker
Mezzanine floor racking systems let your company optimize the vertical space of a warehouse by doubling or tripling the usable surface area. Adding mezzanine work platforms can be the most cost-efficient way to increase warehouse storage space without the expense of a building expansion.
When designing a mezzanine floor, it is important to consider access points, work systems, products, and handling methods to custom plan your system. Steel mezzanine systems can be completely disassembled and re-used. The structure, dimensions, and location are easily modified, with virtually endless possible uses in any industrial setting.
Interlake Mecalux's versatile mezzanine made of high-quality components create additional storage spaces in an already existing or brand new installation. Accessories such as stairs, hand rails, vertical lifts, gates, and security cages improve safety and facilitate product flows from one floor to another. Our wide range of sizes, flooring types, and constructive systems mean your mezzanine adapts to your specific business needs.
Several constructive systems are available to suit the load, column span and space purposing of a mezzanine floor racking system. Hot-rolled steel beam-to-brackets system for medium to heavy-duty designs, or cold-formed steel mezzanines with perforations to insert cables or sprinkler systems. Choosing which type of mezzanine floor to install is considered in the initial design calculations.
Enclosed with railings, these work platforms create a secure space for storage and picking tasks. Protective kick boards are also fitted around the bottom of the same area to prevent objects from falling off the mezzanine. Your mezzanine acts as a safety buffer for loading and unloading from the ground level by installing, for example, an up-and-over gate or a swing railing.
Stairs developed by Interlake Mecalux are easy to install and give quick access to mezzanine floors. Sturdy and adaptable to different heights, they meet all current U.S. building standards.
Contact us to discuss your requirements of pallet shuttle rack. Our experienced sales team can help you identify the options that best suit your needs.