Operation of the Sliding Vane Gas Compressor
A sliding vane compressor is a positive displacement compressor, meaning it decreases a specific volume of a gas, resulting in increased gas pressure. The sliding vane compressor consists of an external casing called a cylinder, the rotating element inside called the rotor, and sliding vanes. The rotor is eccentrically located in the cylinder.
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The rotor has longitudinal slots that hold the vanes. As the rotor turns the vanes slide outward, due to centrifugal force, to reach the inner walls of the cylinder. The vanes will trap a pocket of gas as they pass by the compressor inlet. As the rotor continues to rotate, the volume of that pocket of gas is decreased due to the eccentricity of the rotor.
The volume continues to be compressed until the leading vane reaches the discharge port, where the compressed gas is released. As this rotation and resulting compression is happening, small amounts of oil are being injected into the compression chamber, lubricating and protecting the compressor internals.
The Sliding Vane Compressor Has Many Benefits
Gas Compositions sliding vanes can handle almost any gas imaginable, including acid, sour, hydrogen or heavy hydrocarbons. Other compressor technologies have limitations to specific elements of the gas stream, most commonly H2S.
A sliding vane compressor is the proper choice when compressing gas streams which are near their dew point (close to condensing to liquids).
Maintaining and Repairing
Unlike many compressor types, most regular maintenance functions on sliding vanes can be performed in the field with a few hand tools.
Casing Materials
Ro-Flo sliding vanes standard casing materials are NACE compliant.
Operational Expense (OPEX)
Compared to some other compression technologies, the sliding vane has lower power consumption and lower routine maintenance costs
Vibration
Compared to some other compressor types, the rotary sliding vane is virtually vibration-free, requiring no special pulsation equipment or foundations.
Pressure Ratios
Rotary vane compressors can manage pressure ratios up to 7:1 in a single stage
Maximum Allowable Working Pressure Ro-Flo sliding vane compressors can operate up to 200 psig
Lube Oil
When compared to other types of compression, sliding vane compressors consume a small amount of lube oil.
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Sliding vane compressors can be found all over the world being utilized in numerous oil and gas applications, biogas management, industrial process gas, and vacuum services.
Get Started With Ro-Flo Compressors
Think youre in need of a sliding vane compressor? Trust the experts at Ro-Flo to help you through the purchasing process. Our team has years of experience and is trusted by the top 25 largest oil and gas companies in the world. Contact us today to get started.
Air compressors, much like any trade tools, are available in several varieties and are chosen depending on the specific application needs. Since modern applications have become more and more demanding, most professionals choose rotary vane compressors.
The versatility and efficiency of rotary vanes have made these the most popular compressors used today. Additionally, these compressors are well-known throughout different industries for decreasing overall costs while increasing productivity.
Ing. Enea Mattei S.p.A. is a leading supplier of rotary vane compressors, and we would like to teach you more with our eBook titled The Industry-Wide Benefits of Rotary Vane Compressors. This eBook touches on several topics, which include:
ROTARY VANE COMPRESSORS VS. SCREW COMPRESSORS
We compare and contrast rotary vane compressors with their more traditional rotary screw counterparts. The simplistic, yet innovative design of rotary vane compressors includes the use of off-set rotors spinning at speeds of 1,800 rpm or less; at these speeds, rotary vanes deliver enhanced resistance to wear and highly efficient performance.
Moreover, rotary vane units deliver more than twice the service life of rotary screw unitsrotary vanes are rated for over 100,000 hours of noise-free, consistent service.
TYPICAL ROTARY VANE APPLICATIONS
Rotary vane compressors are ideal in a wider range of applications across several industries. Typical compressed air applications include operating diverse pneumatic tools, sterilization of medical instruments, drying chemical products, and much more.
Matteis rotary vane compressors are specially designed to meet the needs of diverse industries, such as:
- Automotive
- Agriculture
- Power Generation
- Food and Beverage
- Dry Cleaning
- Medical and Dental
- Pharmaceutical
- Woodworking
- Manufacturing
LEARN MORE WITH OUR INDUSTRY BENEFITS EBOOK
With nearly 100 years of industry experience, Mattei is capable of providing the highest-quality air compressors that are tailored to your companys specific needs.
If youre interested in learning how our innovative solutions can enrich your applications, please download our free copy of The Industry-Wide Benefits of Rotary Vane Compressors today. Also, dont hesitate to contact Mattei with any additional inquiries.
With nearly 100 years of industry experience, Mattei is capable of providing the highest-quality air compressors that are tailored to your companys specific needs.If youre interested in learning how our innovative solutions can enrich your applications, please download our free copy of The Industry-Wide Benefits of Rotary Vane Compressors today. Also, dont hesitate to contact Mattei with any additional inquiries.
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