How to Select the Right Replacement Conveyor Belts

22 Jul.,2024

 

How to Select the Right Replacement Conveyor Belts

There are several factors to consider when choosing replacement conveyor belts, including:

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Product

It is critical to select the correct replacement conveyor belt for the actual product or package you are conveying. For example, with metal stamping, a hard urethane surface is often preferred to resist cuts and gouges. Rough top textures are required in many incline applications so they can resist the tendency to slip downhill, and bakeries require dough release in many applications--a cotton surface may be exactly what is needed for a bakery. 

Pulley Diameter

Take the time to measure the smallest pulley the belt will travel around - what does this measure as? Does the pulley on the discharge end rotate or feature a fixed nose roller or knife edge? If your belt has a complicated travel circuit with back bending, it will need to be noted as well. All belts have a minimum bend radius which is published on their technical data sheets.

Size

Did you know that the carcass of conveyor belts is designed to work with different width-to-length ratios of conveyors? For example, conveyors with a short overall length and relatively wide width are usually more difficult to track. Selecting a Monoflex carcass will result in less time turning a wrench on your take-up adjustment and longer production runs.

Application

What is your conveyor doing to your product? Are you removing bread from pans, stamping car parts, or stacking corrugated containers? Conveyor belts feature a wide variety of surfaces and textures that are designed to enhance your operation.

Contamination

Across the board, the most common cause of replacement belt tracking issues is tied directly to contamination. Oils, dirt, dust, product, and even worn rubber from your pulley lagging - these are common causes that need to be assessed prior to selecting the best replacement conveyor belt.




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The Ultimate Guide to Choosing the Right Conveyor Belt

Conveyor belt can affect the productivity of your plant. Hence, you need to put more time into selecting the best belt for great results.

Selecting the right conveyor belt is utterly important. If you make a mistake in the selection, you will put your manufacturing plant into jeopardy.  Belting that is of low quality, is likely to lower your production and may be unsafe to the workers. If this happens, the company may encounter losses. You can jumpstart your company&#;s revenues by choosing the right belt.

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Factors you must consider when buying a conveyor belt

  • The product&#;s size and weight
  • The material of the product
  • The method of loading the product on the belt
  • The speed with which the product will be produced
  • Method of travel of the product, ,incline or decline
  • Whether the belt will operate on a hot, dry, cold or wet environment

If you are able to answer the questions above, you will have no challenges selecting the right belt.  Below are some of the available belts to help you out:

General-purpose belts

There are the most-used conveyor belts. You can find them in almost every manufacturing plant, although some companies use different belting based on their products. General-purpose belts are often made of PVC, leather, rubber and Neoprene among others. These belts are suited for food grading, high temperature environments and it is also oil resistant and does not cut easily.  Besides, it is the best belt for bulk handling and other applications.  For a food business, a general-purpose belt, suits you best.

Hinge metal belting

This is used in industries who handle scrap and metal chips. It is durable to withstand any pressure. Hence, if you are running a scrap metal recycling business, hinge metal belting will never disappoint.

Woven wire belting

This type of conveyor belting is applied in cold/hot environments. You can use it, if you are running a food processing plant, glass and ceramics, metalworking or electronics.  It is durable and closely interwoven to ensure that products are conveyed without falling off.

These are only some of the conveyor belts available in the market but these may give you a quick overview on what to look out for. Contact your custom conveyor specialist to further discuss your belting needs.

At the heart of every conveyor is the belting that transports the material. May Conveyor manufactures and fabricates standard & custom conveyor belting.

We are a premier manufacturer of conveyor belting of various pitch and chain configurations, for all your conveying needs. With decades of experience, we have developed a quality product featuring a fully closed and totally concentric hinge loop. These features provide for stronger and better wearing hinge assembly, resulting in longer belt life with less maintenance.

Belting is what sets us apart from others as we make our dies in-house by the May Tool & Die Group. These precision components meet all automotive standards helping us become known as a quality supplier in the marketplace today. Contact us today!

The company is the world’s best Conveyor Belt Parts supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.