Choosing a label stock directly affects your packaging look and feel, but also has a cost and must perform in the required environment your product will experience. By considering the label base materials you are taking control of the material it is being printed on and how your product will look.
Below you will find the label materials most commonly used in the industry as well as a few unique options that can provide some amazing product characteristics. As a business owner, learning what the label material is and its best uses can help to eliminate cost and give your product label the vision and performance it needs.
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Many printing companies recommend a paper material label, like gloss paper, because of its low cost. This is a ploy to make business owners like you more willing to buy from that company. However, what these companies do not tell you is that there is an exceptionally large choice of materials, each with their pros and cons.
Label materials can be broken down into three components: the face stock (the part that is printed on), the adhesive (the part that sticks to the package), and the liner (the part the label peels off of).
Face stocks are typically made of paper, BOPP, metalized BOPP, or clear BOPP. BOPP stands for Biaxially-Orientated (BO) PolyPropylene (PP) and is a durable, plastic label material that is widely used.
Specialty stocks can include polyester, cloth, or wood. When choosing a face stock you are making a choice between cost, clarity, and durability.
Adhesives have a wide range, but are typically broken down into permanent and removable. Permanent adhesives are exactly that, permanent. They are not meant to be removed and will aggressively stick to the package where removal can damage either the package or the label.
Removable adhesive labels may be the same adhesive as permanent, but then also contain a thin layer of silicone deadening agent that allows the label to be peeled and reapplied as needed. The amount of silicone determines how easy it is to take off.
You can get specific adhesives with any material and we have a full guide on the different performance characteristics of various adhesives.
The liner is typically either paper or polyethylene terephthalate (PET) plastic. Paper liners are very common, economical, and are easy to print with on all types of equipment and easy to apply with standard label sensors on label applicators. PET liners are also very common, but are more difficult to print on and require specific label sensors on application equipment.
The main benefit of PET liners is that since it is significantly thinner than paper you can fit more labels on a roll with a constrained outside diameter. This results in up to 20% fewer roll changes and a significant time savings when used on application equipment.
Paper labels are generally used for products that remain indoors and are in hyper competitive cost markets like medicine, gift and product tags, foods, and other home care products.
The durability of a paper label will depend on if the product has come into contact with water, chemicals, abrasion, and heat. If so, then the label may deteriorate or fade causing the products visual quality to decrease.
Paper labels usually will cost less than BOPP or other materials.
White BOPP Labels is one of the most commonly used labels. Its label is a laminated white gloss plastic material which makes it resistant to moisture and oil.
White BOPP has a permanent adhesive that sticks well to multiple product surfaces, such as metal or plastic.
Industries that sell beauty, health, food, beverage, and body care products benefit from using white BOPP.
Clear BOPP Labels are a popular runner up to white BOPP labels due to its transparent look. It has a clear gloss laminated plastic material that makes it appear invisible when applied to products.
The benefit of a no label look also provides more attention to the product it is attached to rather than the label itself. Even if this label is attached to dark colored backgrounds it will still be apparent on the product. A common example of this label can be seen on Fiji or Topochico water bottles.
Many markets can benefit from this label material, but the most commonly used ones are industries that sell wine, beauty, food, and beverages. Clear BOPP is suited for industries that want their product to stick out more than the label.
Metalized BOPP provides the same water and oil resistance qualities as other BOPP labels, but gives you a decorative, shiny metal appearance like chrome.
Silver BOPP can be used to create a range of metallic colors from silver to even gold. Products such as health, beauty, candles, bottles, and vitamins benefit well from using this label material.
Metalized or Silver BOPP labels are a great way to gain a consumer attention to your product due to its shiny appearance.
Polyester labels are reserved for the most rigorous label environments. Think industrial drums, underwater products, and aircraft.
Their durability comes at a price though as it is the most expensive label material available. Unless your R&D team has specced in polyester it is not typically used.
So to recap, when choosing a label material you want to consider the following; cost, durability, shelf presence, and adhesive performance before you decide.
See the chart below for a quick reference guide to label stocks.
Material
Cost
Durability
Shelf Presence
Available Liners
Paper
$
*
*
Paper or PET
White BOPP
$$
***
**
Paper or PET
Clear BOPP
$$
***
***
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PET
Metalized BOPP
$$$
***
***
Paper or PET
Polyester
$$$$
****
**
Paper or PET
As you dig into labeling options for your product container, youll see one term pop up again and again: BOPP. It stands for biaxially oriented polypropylene and its an incredibly popular label material.
There are countless benefits to choosing BOPP for your product label printability, durability and customizability, just to name a few. Like anything, BOPP has its limitations, but across container types, product categories and label designs, youll find BOPP specified as the facestock more times than not.
BOPP is polypropylene film which is stretched in both machine and cross directions during production. And a lot of the differences between BOPP and other films can be traced back to this manufacturing method.
The biaxial orientation of BOPP material aligns the polymer chains, increasing the films modulus and tensile strength. Machine-direction oriented (MDO) films, which are stretched in only one direction, are less rigid and more comfortable than BOPP. Un-oriented films offer a bit more conformability for squeezable containers but are less easily printed and dispensed.
The manufacturing method of the film, and the inherent properties of polypropylene films, lend BOPP labels a range of properties like:
Clarity, allowing brands to achieve the no-label look.
Water, UV and chemical resistance, making BOPP suitable for even the most acidic products and moist environments.
Excellent printability, especially as BOPP is often equipped with a topcoat which anchors the ink to the surface of the film better.
Rigidity, making BOPP labels easy to die-cut, dispense and apply the label to your container.
Label material selection is about finding a construction that works with your container shape, meets your aesthetic preferences, will perform in your products environment (e.g., shower, outdoors, kitchen cupboard, etc.) and fits within your packaging budget.
Youll start with your label vision how you want your label to look and then find those materials that will bring it to life without wrinkling, degrading or popping off your container throughout the entire product lifecycle: Manufacturing, storage, shipping, retail display and customer use.
Material selection conversations never start with, Do I use BOPP or another material? BOPP is chosen so often simply because it checks all of the boxes in many situations, is widely available and competitively priced.
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