The document summarizes the granite processing operations at a factory in Hosur, India. Key machinery like wire saws, gang saws, epoxy coating lines are used to process granite blocks into finished slabs. Granite blocks are cut into slabs, polished, coated with epoxy, inspected and graded before packing for shipping. The factory has its own quarries and produces slabs in various grades for local sale and export. Standard processes like measurements, cutting, grinding, coating and packing are described.
Goto Leading Diamond Tools to know more.
In this article, we will cover:
Granite processing, to ensure successful results, must follow a process divided into several stages to transform the raw block into a high-quality finished product.
Here's how it works:
Cutting: After the initial extraction phase, granite blocks are sectioned into slabs of varying thickness using advanced technologies such as diamond wire saws, which ensure millimeter precision.
Resining: This stage focuses on enhancing the structural characteristics of the slabs through the application of specially selected resins based on the material's properties. These resins penetrate deeply into the pores and cracks, consolidating the granite and ensuring a homogeneous surface, ready for further processing.
If you want to learn more, please visit our website granite processing machinery.
Honing and polishing: These processes represent the final stages of granite processing. Honing smooths and evens the surface, removing any remaining irregularities and preparing the granite for polishing. During polishing, the granite is treated with a series of increasingly fine abrasives that gradually enhance its shine. These techniques, combined with the use of state-of-the-art machinery, allow the creation of granite surfaces with various aesthetic characteristics, depending on the finish and type of application.
In the complex process of granite processing, the use of cutting-edge technologies is essential to achieve optimal efficiency and produce high-quality results.
The automated systems employed by Pedrini in resining, for example, increase production capacity while ensuring excellent performance in slab processing to enhance their aesthetic qualities. Specifically, our Gravity B480 is designed to optimize the resin application process, ensuring high efficiency and precision. The Cartesian robot measures the dimensions and shape of the slab, calculates the tool path, and uniformly applies the resin.
Similarly, the latest generation honing and polishing plants optimize these final processes, ensuring superior quality finishes.
In this regard, our Galaxy B220GX slab polisher represents the forefront of granite processing. Equipped with a series of polishing heads that use increasingly fine abrasives, this machine ensures a flawless finish from entry to exit. The heads are mounted on Pedrini's patented Rotor spindles, featuring an innovative counter-pressure movement system, thus guaranteeing superior uniformity and quality in polishing. This configuration not only optimizes the polishing process but consistently ensures exceptional results.
For more crack chaser bladeinformation, please contact us. We will provide professional answers.