Bucket Cutting Edges – Pros and Cons of a Three-Piece Vs ...

23 Dec.,2024

 

Bucket Cutting Edges – Pros and Cons of a Three-Piece Vs ...

As an excavator operator or owner, we know you&#;re well-acquainted with the wear and tear that effects excavator bucket cutting edges. Heavy duty work like digging or grading brings the bucket in contact with the rough ground, wearing it down, and eventually requiring replacement. That&#;s where a bolt-on bucket cutting edge really shines. These cutting edges come in 1 or 3-pieces, but more on that later.  

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When a fixed cutting edge wears down, it&#;s a big job to remove it and weld in a new one. With a bolt-on cutting edge, just as it sounds, bolts are removed to release the old edge, and a new cutting edge is bolted back into place.

The down time is way less, getting you right back to work. No welding required!

Another benefit of a bolt-on versus fixed cutting edge? The increased capacity of the bucket, as the cutting edge adds length to the bucket floor. This extended edge will save some wear at the bottom of the side styles, and the extra thickness created by the bolt-on cutting edge minimizes drag and wear by lifting the entire base of the bucket slightly off the ground.

At Viking West, we offer both 3 and 1-piece bolt-on cutting edges. Both offer the great features listed above, but with some distinct differences. So if you&#;re choosing between the two, read on as we dig into the pros and cons of each.

The PROS of 3pc Bucket Cutting Edges:

  • Side sections can be rotated and replaced more frequently than the centre section, as they wear quicker.
  • Side and centre sections are lower weight than one piece, making them easier and safer to handle and install.
  • Side and centre sections are shorter when not assembled together, so they are easier to transport than one piece. For example, 3pc sections can fit in the bed of a pick-up truck.
  • Side sections are common for a wide range of HD clean-up buckets.

The CONS of 3pc Bucket Cutting Edges:

  • Side sections can come loose if fasteners are not torqued properly.
  • If lengths are out of tolerance, they can leave a small gap between the edge and centre section.
  • If the thickness of side and centre sections are different, they can leave a small step between the edge and centre section.

The PROS of 1pc Bucket Cutting Edges

  • Fewer part numbers to manage.
  • Fewer fasteners are typically required for a complete edge swap.
  • No risk of side sections coming loose.
  • One continuous smooth edge for the bucket.

The CONS of 1pc Bucket Cutting Edges

  • You must replace the entire cutting edge, even if just the corners are worn.
  • Typically, a cutting edge for 8MT and larger will be too heavy for one person to safely lift, transport or install.
  • Higher inventory carrying cost if stocking for fleet of excavator attachments.

So now that you know the pros and cons of 3 and 1-piece bucket cutting edges, which one is right for you?

If you&#;d like to learn more, or if you&#;re ready to outfit your excavator with a new bolt-on cutting edge, get in touch! We&#;ve got the products and expertise you need to choose the very best excavator accessories.

We&#;re ready to take your call at 604-381-. For more information on Viking West&#;s line of buckets, fill-out our online form or give us a call.

Excavator Buckets - Should you repair or replace your ...

Should you repair or replace your excavator bucket?


Excavators are the workhorses of any construction, groundworks or landscaping site, and your buckets are essential tools for efficient material handling. But over time, your buckets will experience wear and tear, leaving you with a critical decision: Should I repair my bucket or buy a brand new replacement? In this article, we deep dive into the Repair vs Replace debate, providing insights to help you make an informed decision that maximises your excavator's efficiency and minimises your downtime. Keep reading to find out more.

Repair V Replace: 5 Points to Consider


1. Assess the Extent of Damage

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Before making a decision, carefully assess the extent of the damage to your excavator bucket. Small cracks or worn teeth may seem daunting, but they can often be repaired fairly easily. A worn, broken or twisted lip plate can be a much bigger job to replace and will need a more experienced welder to carry out effectively. If you have no experience with welding, we would recommend consulting with experts or somebody who knows how to weld, to determine whether the damage is repairable or if it goes beyond repair. 

2. Cost Consideration - Weigh Up the Price Differences


Cost plays a crucial role in deciding whether to repair or replace your bucket. You must take into account multiple factors which will help decide whether it's cost effective to repair or not. Such as the material need to do the repairs, the labour costs and your potential downtime during the repairs. You will need to compare these costs with the price of a new bucket to gauge which option is more financially viable for you. You should consider the long-term implications as well, for example a bucket that has a whole in the shell will be heavily worn all over leading to recurring repairs in the future. This could end up being more costly than simply buying a new bucket to start with.

3. Evaluate Operational Downtime


Time is money and any downtime can significantly impact your jobs. You will have to consider the timeframe of repairing or replacing your buckets when making your decision. Minor repairs like small cracks or holes can be completed relatively quickly. If you're sending it off to be fixed this could be a couple of days, but if you have a welder as part of your team this could be fixed the same day. Major repairs like replacing an entire lip plate, will likely require much more time, especially when sending it away to be fixed. This could take numerous weeks, causing major delays in your job schedule. When ordering a new bucket, most manufacturers can deliver to you within 1-5 working days. In this cases, opting for a new bucket may prove beneficial as it minimises disruption and ensures you can get back to work as soon as possible.

4. Factor in Performance Enhancements


The excavator bucket market is continually updating with new designs. Newer buckets are often manufactured with improved features and materials that enhance efficiency and productivity. Such as: Bucket Hooks for quicker and easier transporting of multiple buckets or improved wear protection to make your buckets last longer. You must take these improvements into consideration as they could hugely benefit your productivity and performance. If a new bucket offers significant performance enhancements, it might be an investment that is more beneficial to you in the long run.

5. Consider Availability and Compatibility


The final point you should consider is the availability of replacement parts or replacement buckets for your excavator model. While repairing may seem like a good option, the availability of spare parts or suitable material and a skilled welder could influence your decision. Finding compatible replacement materials for your bucket can be a challenge especially if it's an old bucket. Where as when purchasing a new bucket you would have to make sure that you purchase the correct bucket for your machine and consider the lead time of it arriving. With some manufacturers, your bucket will be Made-to-order so it would be on a small lead time before you would receive it.

By considering these points carefully and weighing them up against your needs, time and budget, you should be able to make an informed decision that is best suited to you and your circumstances. If you are still unsure whether repairing or replacing your excavator bucket is the best option for you, we would recommend consulting a professional welder to help determine what they think is the best option for you. If you want to know the advantages and disadvantages to buying Second Hand Bucket or Brand New Excavator Buckets, and which is best suited to your situation then check out our post here.