First, begin by identifying your needs regarding pick rate and accuracy.
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Once you understand this, you&#;ll be better equipped to determine if it&#;s time to upgrade your current system, and which type of intelligent storage solution is best for you. Then determine what is the optimal pick rate your warehouse needs to obtain to see increased productivity.
How do you determine optimal pick rate?
Begin by asking yourself; how often and at what rate is picking taking place? Key metrics, such as current daily pick rate, are invaluable and can be used to calculate picks per hour based upon the number of people performing the function.
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By comparing current pick rates to the typical pick rates of horizontal carousels, vertical carousels, and vertical lift modules (VLMs), you can calculate how to increase labor productivity while maintaining or improving your current pick rates. The size and pick rate of the item being picked also factors into the best fit for goods-to-person solutions.
For example, consider the storage of small nails and screws for hardware stores. Generally, nails and screws are fast-moving SKUs that are shipped to a store or directly to a customer in small quantities. Because the product is small and there is a high pick velocity, a goods-to-person system would be very beneficial.
However, before looking at storage solutions, keep in mind pick rates don&#;t tell the whole story.
If pick rates rise but accuracy falls, the storage system is not optimizing performance; it is impeding it. Your goal is to implement an intelligent storage system that can increase pick rates while simultaneously improving accuracy. You can achieve those results by employing an intelligent goods-to-person approach that focuses on:
Contact us to discuss your requirements of warehouse with mezzanine. Our experienced sales team can help you identify the options that best suit your needs.