A Comprehensive Guide of 3-Way Valve. - Plumberstar

13 Aug.,2024

 

A Comprehensive Guide of 3-Way Valve. - Plumberstar

Introduction To 3-Way Valve:

3-way valves are versatile plumbing fixtures that can perform multiple functions for you. They are getting enormously popular in households to regulate more than one flow path. Their functionality can be categorized by their design and construction. This comprehensive guide on 3-way valves covers 3-way valves types, working, and applications. Let&#;s get an insight into it.

Link to Cencho

3-Way Valve:

A 3-way household valve is a type of valve in homes to control water flow or other fluids. It is a &#;3-way&#; valve because it contains three ports allowing fluid exchange. It provides efficient flow regulation between three ports in a durable manner. It serves the job of two valves: budget and reliability.

PVC union 3-way ball valve

3-Way Valve Symbol:

A 3-way valve symbol is an extended form of a two-way valve symbol. It has a ball in the center and three triangles around the ball facing towards each other. This symbol can be either generic or with a modifier.

The generic symbol shows the instrumental diagram or indicates the valve in the piping system. It is limited to show the type of 3-way valves. The symbol with a modifier represents the type of valve along with its presence in the piping system.

Working Mechanism of 3-Way Valve:

The valve has a handle or a lever to turn to different positions. Each position corresponds to a different flow pattern. For example, if you turn the handle to the first position, the water will flow from the source to the sprinkler. If you turn it to the second position, the water will flow from the head to the other hose. And if you turn it to the third position, the water will flow to the sprinkler and the other hose.

A 3-way valve is helpful when you want to manage multiple flow directions. It allows you to divert the flow to different places without reconnecting pipes. This can be handy for tasks like watering other areas of the gardens with many containers.

Different Types of 3-Way Valves:

Different types of 3-way valves are used for various applications. Let&#;s explore a few common types in simple terms:

T-Type Valve: 

The T-type valve has a basic &#;T&#; shape with one inlet and two outlets. If the valve is open, the fluid goes from the inlet to either one of the outlets. Turning the valve handle or lever lets you choose the liquid&#;s outlet.

t type valve

L-Type Valve: 

The L-type valve has an &#;L&#; shape with one inlet and two outlets. In this 3-way valve type, the fluid can flow from the inlet to one outlet or from the inlet to the other. But liquid cannot flow to both outlets simultaneously. Turning the valve handle lets you select which outlet the fluid flows to.

Mixing Valve: 

A mixing valve blends two fluids and has two inlets and one outlet. The two inlets allow two various fluids to enter the valve. The valve controls the proportion of each liquid from the outlet. By adjusting the valve handle, you can change the mixing ratio of the water.

Water mixing Valve 3-way

Diverting Valve:

This 3-way valve type redirects fluid flow from one pathway to another. It also has three openings: one inlet and two outlets. Turning the handle lets you choose whether the fluid flows from the inlet to one outlet or vice versa.

Diverting valve 3-way

3-Way Valve Functions:

The use of 3-way valves is not limited to a few industries. It is getting popular among various applications, and so are their functional changes. Yet, here are the top 3-way valve functions.

  • To shut off the flow of media within a pipeline.
  • Opening and regulating the flow of a system.
  • Change the direction of media flow from one port to the other.
  • Mixing of two fluids in a system.
  • Diverting a liquid flow to the system.
  • Mixing fluids coming from different sources and blending them.

These are the most prominent 3-way valve functions. There could be many others as well, depending on the application requirement.

3-Way Valve Construction and Working:

The 3-way valve construction involves components that work together to function. Let&#;s explore the basic structure of a 3-way valve in simple terms:

Body:

Metals or plastic make up the valve body. The body allows the fluid to enter, flow through, and exit via three ports.

Ball or Plug:

A ball or plug moves to different positions by rotating within the body. This ball has passageways drilled to control fluid flow. We can connect or block combinations by turning or proceeding with the ball. It leads to the flow of water in distinct directions.

Stem:

Outside the valve body lies the stem holding a ball or plug. Stem is a central component in the 3-why valve working. By turning a handle or lever outside the valve, this stem allows you to control the ball&#;s position. When you move the handle, the stem rotates the ball or fills it inside. It changes the flow pattern of the flowing fluid.

3-way flow types

Seals:

Seals or gaskets lie around the ball and the openings in the valve body. These seals generate a barrier that prevents fluid from leaking out. It performs its function when the valve closes or flows to the wrong port when the valve is open.

Handle or Lever:

On the side of the valve is a handle or lever you can use to regulate. It controls the 3-way valve working by initiating the flow or blocking it. When you turn the handle or move the lever, it rotates the stem, which rotates the ball inside the valve body.

By combining these components, a 3-way valve construction lets you control the flow in directions. The liquid can be diverted to other areas or mixed fluids for applications.

3-Way Valve Applications:

  • Let&#;s check out the most widely used applications of 3-way valves.
  • Pneumatic Applications
  • Heating and Cooling Systems
  • Chemical Mixing Process
  • Shower Diverter
  • Irrigation System
  • Radiator Control
  • Steam and Boiler
  • Reaction Chambers

3-Way Valve Size Chart:

3 way valve size chart

3-Way Valve Specifications:

3-way valve specifications include the following dimensional aspects.

Product.3-Way brass angle valve.  Size.1/2 &#; 2 inchMaterial.C, CW617N, H58-3, CW602N.Pressure.PN 10Working Temperature.-5 to +90 Degrees C.Threads.NPT, BSP, BSPT.Finishing.Chrome and Nickel.Applications.Household uses.3-way specifications

3-Way Valve Features:

Here are some of the best 3-way valve features.

Multiple Control Options:

A 3-way valve is designed to get the maximum out of a single product. They provide various fluid control options. It includes mixing, diverting, or blocking media coming from the inlet. They are highly precise in maintaining the flow. It makes them ideal for conditions where flow-precision is an ultimate goal.

Simplified Structure:

These valves eliminate the need for separate pipes or connections for the third port. The 3-way valve handles all these extra hustles and fulfills the control needs of more than one valve.

Versatility:

The best 3-way valve feature is their versatility. They can flexibly control flow in up to three directions. Their configuration options are also huge. These valves are adaptable to more than a few working conditions.

Less Cost:

A 3-way valve performs the job of more than one valve. They save us from buying and installing separate valves to control various media. Besides, they also eliminate the use of a diverter or mixer. The best thing is that 3-way valve prices are also very affordable.

Low Media Resistance:

The structure of these valves is adaptable to the flowing media. The presence of a disc or plug keeps the pressure of the liquid at the entrance and exit time. Thus, there is the least media resistance and pressure drops.

Self-Maintenance:

The 3-way valve structure is modified and sustainable. If the seat of the valve becomes prone to erosion, it activates a self-cleaning mechanism. The high-pressure fluids passing through the fluid wash away all types of accumulations. It improves the sealing, which was compromised due to waste.

Best Materials for 3-Way Valves:

The best materials for 3-way valves are brass, stainless steel, PVC, CPVC, and bronze.
Brass is a strong choice for reliable solutions.
Stainless steel is another excellent option due to its super-efficient features.
PVC (Polyvinyl Chloride) is lightweight and cost-effective for valves in plumbing systems.

CPVC (Chlorinated Polyvinyl Chloride) is like PVC but can withstand higher temperatures.
Bronze is the best alloy for strength and corrosion resistance.
Remember to relate your applications while selecting the best materials for 3-way valves.

How do you install and repair a 3-Way Valve?

Installing and repairing a 3-way valve in your home can be simple. Here is how you can install a 3-way valve in your garden.

Installing a 3-way Valve:

Gather the necessary tools:

You will need a wrench, pipe tape, and PVC glue if you are working with PVC pipes.

Determine the installation location: 

Identify where in your garden you want to install the 3-way valve. It should align with your irrigation system or other plumbing needs.

Shut your Garden Water Supply: 

Turn the main garden water supply off before installing and repairing a 3-way valve.

Prepare the pipes:

Cut the garden pipe at the installation location. If you use PVC pipes, apply PVC glue to the line ends before attaching the valve.

Install the valve: 

Position the 3-way valve between the cut ends of the pipes. Seal the connections using the wrench. Ensure the correct valve orientation for your best flow direction.

Connection Securing: 

Now, you have to apply pipe tape at the threaded ends.

Test the installation: 

Test the installed 3-way garden valve by running water.

Repairing a 3-way Valve:

3-way Valve involves components

Identify the issue: 

If you notice a problem with your 3-way valve, inspect the valve to determine the cause of the issue.

Cut supply: 

Disconnect the water supply before repairing a 3-way valve to prevent water flow.

Replace faulty parts: 

For leaks, check the 3-way valve connections. If the handle is rugged to turn, debris or buildup may be inside. Take the valve apart and clean any debris.

Reassemble and test: 

Reassemble the valve and let the water run across after repairing a 3-way valve. Ensure that the valve operates smoothly and redirects the flow as intended.

Selecting a 3-Way Valve for your Home:

Selecting a 3-way valve for homes involves a few essential factors.

Valve Size:

The first thing to consider before selecting a 3-way valve is the size. Choose a valve that matches the size of your existing plumbing system. Look for the diameter or size specifications by the manufacturer. Make sure it fits the pipes or hoses you have at home.

Material:

The 3-way valve material is crucial for compatibility with the fluids in your home. Materials include brass, stainless steel, and PVC (plastic). Each material has features, so consider temperature compatibility and resistance to corrosion.

Reliable B2B 3-Way Valve Supplier:

When you intend to buy, a 3-way valve supplier must be credible. Choose the one that offers custom valve fabrication. Plumberstar is a reliable B2B 3-way valve supplier. Their B2B plumbing supply chain management is highly plausible. You can get an efficient 3-way valve via a smooth selection process.

Flow Capacity:

Assess the flow capacity for your household application. This refers to the fluid (water, gas, etc.) the 3-way valve can handle. For specific purposes, check the flow rate needs, such as water flow for a shower or gas flow for a heating system. Choose a 3-way valve that can accommodate that flow capacity.

Pressure Rating:

Check the valve&#;s pressure rating, showing its maximum pressure. Selecting a 3-way valve that can withstand the stress in your household plumbing system is preferable. Consider water or gas pressure to ensure the valve can handle the demands without damage.

Functionality:

List the specific functionality you need before selecting a 3-way valve. A 3-way valve design can be constructed for a range of functionalities. Do you need to divert the flow between different outlets or mix fluids? Check the details of your application and select the one with the desired functionality.

Brand Credibility:

Consider purchasing valves from reputable brands of high performance. Reading reviews and seeking recommendations can help you make an informed decision. Go for the one who provides custom B2B plumbing solutions.

Differences Between a 2-Way Ball Valve and a 3-Way Ball Valve. 

The 2-way and 3-way ball valves are essential plumbing products in household and industrial settings. To understand their work, let&#;s evaluate the differences between 2-way and 3-way ball valves.

Number of Ports _ 2-Way vs. 3-Way Ball Valves.

The most basic difference between 2-way and 3-way ball valves is their number of ports. 2-way has a common structure with two ports: inlet and outlet. At the same time, the number of ports in the 3-way valve is three. Out of these three, there could be one inlet and two outlets or two outlets and one inlet. 

Operating Mechanism _ 2-Way vs. 3-Way Ball Valves:

The operating mechanism of a 2-way valve is linear as it only allows liquid to enter from one port and leave from the other. They do not have the capability of mixing or diverting flow. While 3-way valves have complex operating conditions. It allows mixing media from two different sources or diverting it. It is capable of performing tasks that a 2-way valve is unable to.

Functionality _ 2-Way vs. 3-Way Ball Valves:

The 2-way valve suits the shut-off function and serves the fluid isolation duty. The 3-way valve is versatile as it not only regulates fluid but also changes the direction of the media.

Flow Rate _ 2-Way vs. 3-Way Ball Valves:

The flow rate in 2-way valves may fluctuate under varying conditions. It is more common during the opening and closing of the valve. Yet, it is exceptionally constant in 3-way valves. They provide such an alignment of the ports with the valve that it keeps fluid flow undisturbed.

Specifications of 3-Way Valves:

Product.3-Way brass angle valve.  Size.1/2 &#; 3/4Material.C, CW617N, H58-3, CW602N.Pressure.PN 10Working Temperature.-5 to +90 Degrees C.Threads.NPT, BSP, BSPT.Finishing.Chrome and Nickel.Applications.Household uses.Brass 3-way angle valve specs

Diverting shower valve 3-way

How to Select the Perfect 3-Way Valve for Your Home?

Selecting a suitable 3-way Valve for homes involves a few essential factors.

Valve Size:

The first thing to consider for the 3-way Valve is the size. Choose a valve that matches the size of your existing plumbing system. Look for the diameter or size specifications by the manufacturer. Make sure it fits the pipes or hoses you have at home.

Material:

The material of the 3-way Valve is crucial for compatibility with the fluids in your home. Materials for 3-way valves include brass, stainless steel, and PVC (plastic). Each material has features, so consider temperature compatibility and resistance to corrosion.

Flow Capacity:

For more information, please visit Three Way Ball Valve China.

Assess the flow capacity for your household application. This refers to the fluid (water, gas, etc.) the 3-way Valve can handle. For specific purposes, check the flow rate needs, such as water flow for a shower or gas flow for a heating system. Choose a valve that can accommodate that flow capacity.

Pressure Rating:

Check the Valve&#;s pressure rating, indicating the maximum pressure it can handle. Check the Valve&#;s pressure rating, showing its maximum pressure. Select a valve that can withstand the stress in your household plumbing system. Consider water or gas pressure to ensure the Valve can handle the demands without damage.

Functionality:

List the specific functionality you need from the 3-way Valve. Do you need to divert the flow between different outlets or mix fluids? Check the details of your application and select the one with the desired functionality.

Brand Credibility:

Consider purchasing valves from reputable brands of high performance. Reading reviews and seeking recommendations can help you make an informed decision.

Comparison Between a 3-Way and a 4-Way Valve.

A 3-way valve and a 4-way valve have some differences in their functionality. Here&#;s a comparison between the 3-way and 4-way valves.

3-way and a 4-way valve

Number of Ports:

The main difference between 3-way- and 4-way valves is their number of ports or openings. A 3-way valve has three harbors, while a 4-way valve has four. The ports are where the fluid enters and exits the Valve.

Flow Direction:

A 3-way valve directs the fluid between two different outlets or pathways. It can divert the flow between two ports, sending the liquid in one direction. On the other hand, a 4-way valve can redirect the flow between three different outlets or pathways. It gives you an extra option for sending the flow in a third direction.

flow ways

Applications:

3-way valves are standard for switching the flow between two outlets or mixing fluids. For example, a 3-way valve allows you to switch between the showerhead and the bathtub faucet in a shower. 4-way valves are applicable in more complex systems. Here, we must redirect the flow between many outlets, such as hydraulic or pneumatic systems.

Flexibility:

Due to the extra port, 4-way valves offer more flexibility in flow control than 3-way valves. They provide an additional option for directing the fluid. It can be beneficial in specific applications where more pathways need power.

FAQs on 3-Way Valves:

Q: What is a 3-way valve?

A: A 3-way household valve in plumbing systems has three openings. It allows the liquid to mix or be directed in different directions. It offers flexibility in diverting water flow to various outlets or pathways.

Q: Where are 3-way valves used?

A: 3-way household valves can be present in plumbing systems for showers. They control the flow between the showerhead and bathtub faucet. We can apply them in irrigation systems to redirect water flow between garden areas. Additionally, they can be used in heating or cooling systems to control the mixture of hot and cold water or air.

Q: How do 3-way household valves work?

A: 3-way household valves rotate an internal ball or disc using a handle or lever. Relying on the position of the valve handle, the fluid can be directed to one or a combination of outlets. For example, turning the handle in a shower can switch the water flow between the showerhead and the bathtub faucet.

Q: Are 3-way valves in homes easy to install?

A: Installing 3-way household valves can vary depending on the plumbing system and experience level. It can be relatively easy for simple installations with compatible plumbing. Yet, it&#;s best to seek a plumber if there are complex plumbing systems or you don&#;t know plumbing work.

Q: How do I know which size of 3-way Valve to choose?

A: To determine the size of the 3-way Valve you need, match it with the size of the existing pipes in your plumbing system. You can measure the diameter of the pipes to ensure a proper fit.

Q: Can 3-way valves be repaired if they malfunction?

A: You can often repair 3-way valves if they malfunction. Common issues include leaks or difficulty in turning the handle. Repairs may involve tightening connections, cleaning debris, or replacing damaged parts.

Conclusion:

This comprehensive guide on 3-way valves covers many aspects to help you understand the product. 3-Way valves are the best solution for dealing with multiple flow directions. They are a massive hit and one of the most popular valves in the industry. Even the household applications of 3-way valves are record-breaking. Bathrooms, kitchens, and gardens can go further with this revolutionary product.

A Complete Guide to 3 Way Valve

There would be almost no industrial processes without valves. These devices are responsible for the regulation, diversion, and the control of the flow of liquid or gasses. Valves are of different types depending on the structure, operating mechanism, power source, and application. 

Defined by its number of ports, the 3-way valve is a type commonly used in industrial applications. Due to its inevitability in the industrial world, it is therefore important to take a look into what this device mean, the types, how it works, and other salient factors.

List of 3 Way Valve in Dombor

Features of 3 way valve

  • Temperature Range:-60 to 300 degree

  • Size Range: 1/2&#;-24&#;(15mm-600mm)

  • Ports: Full 3-Way with L, T and Y type Ports

  • Standard: API 598, EN-1, ISO , ISO -1

  • Design Standard: ASME B16.34

  • Materials: Carbon Steel,Stainless Steel,Nickel Aluminum Bronze,etc

  • Operation: Lever, Worm Gear, Electric, Pneumatic,etc

WHAT IS A 3-WAY VALVE?

A 3-way valve is an industrial valve with a steady flow rate used for diversion or mixture of applications. It&#;s also known as a multiport valve because of its three openings which can be connected to tubing for the flow of liquid or gas. These openings in the 3-way valve types either come as two inlets and one outlet, or one inlet and two outlets. This is determined by the connection application.

The rate of flow in the different valves remains steady despite being a multiport valve. A constant flow rate is maintained in any application where the valve is used even though the liquid or gas will be split into two separate openings.

The structure of this valve allows one open orifice with the other one closed or vice versa. This makes it easy for the device to be used for pressure application as an option to exhaust pressure from a valve actuator or a single-acting cylinder. 3-way valves are normally opened, closed, or universal.

This mechanism devised by the valve allows it to provide a convenient way of moving the flow of liquid or gas from one point to another. 

Furthermore, the mechanism of the 3-way valve also makes it inexpensive, allowing its users to save money by eliminating the use of conventional gate valves and bypass appliances often used in steam generating plants. Not only does it eliminate conventional 3-way globe valves, it also shut-off control in one single valve body and provides flow direction. 

3-WAY VALVE SYMBOL

Source: Symbols radicasoftware

A 3 way ball valve symbol is a modification of the 2 way ball valve symbol, which consists of two triangles facing each other with a ball at the center. 

In the 3-way ball valve symbol, three triangles are pointing towards each other with a ball at the center. This goes to show that this valve can be generic when it doesn&#;t indicate the type of 3-way ball valve present or it can be a symbol with a modifier when it shows the exact type of 3-way ball valve present in the piping. 

The symbol is of two types: generic symbol, and the symbol with a modifier.

  • Generic valve symbols indicate the presence of a valve in the piping and instrumentation diagram. That is as far as it goes. The generic symbols do not indicate the type of valve present. Rather, they show the presence of a valve in the diagram which is to be used in the pipeline. 
  • The symbol with a modifier, just as the name implies, goes beyond just indicating the presence of a valve in the piping and instrumentation diagram. It goes as far as pointing out the exact type of valve present in the diagram which is to be used in the pipeline.  

TYPES OF 3-WAY BALL VALVE

The 3-way ball valve, like other ball valves in the multiport valve family, has its types. It is therefore important to know them.

There are two major types of three-way valves: The T-port valve and the L-port valve. They are named after their shape, and their usages are dependent on the function you want them to perform. The T and L shapes refer to the opening in the middle of the 3-way ball valves. 

  • T-PORT 3-WAY BALL VALVE

The T-port valve is thus named because it has a T shape. It is also called the 180-degree ball. This ball valve type can merge two inlet flows into one outlet port. Depending on the system requirements, it can also split one inlet into two outlet flows.

The T-port 3 way valves are commonly used to split the flow of gas and liquids. Based on the permissible range of the handle motion and the system&#;s requirements, the T-port 3 way ball valve can be used in splitting or mixing flow, diverting flow, and enabling a straight flow.

In addition, the T-port valve can not only flexibly control the merging or diverging of the medium in the pipeline, but also make the three channels communicate with each other.

General Applications For 3-Way T Port Valve

The 3-way ball valve T port can be used to connect the openings in a pipeline, allowing for different inlet and outlet flow patterns. Generally, the 3-way ball valve T-port valve is preferred in most cases as it allows for multidimensional flow patterns, unlike the L-port valve which seems to be non-dimensional. 

The T-port valve ensures a straight flow through the valve when it is in one position with little or no loss of pressure and diverts to another direction when the position is changed. 

The 3-way ball valve T-port valve can have up to two paint sprayers simultaneously alongside the three ports connected. 

  • L-PORT 3-WAY BALL VALVE
Source: Amazon 

The L-port 3 way valve is also called the 90 degrees ball.  This ball valve allows the flow of liquid or gas from one inlet into one of the two separate outlets. Its mechanism in the L port 3 way ball valve gave it the name &#;diverter valve&#;. Unlike the T-port valve, the L-port 3 way ball valve diverts or coordinates flow in one direction.

It can restart, restrict or shut off the flow, unlike the T-port valve. The handle of the valve has its ranges in 90 degrees i.e it&#;s calibrated in 90 degrees, 180 degrees and so on until it gets to 360 degrees. However, whatever angle it takes, the direction is in one way. 

The L-port ball valve is quite useful in applications where more than one source is used in drawing liquid or gasses into another pipe. 

There&#;s the double L-port ball valve which is a 4-way valve used to confirm flow with 4 pipes connected to a valve. There are also flanged valves which have their ends flanged in order to connect to any pipe either with a bolt or by welding. 

General Applications For L-Port 3-Way Ball Valve

The L-port way valve is used in applications that need a diverter. This is because it can divert flow from one primary source to another.  This valve also allows simple switching between pumps, i.e, switching liquid or gas from one pump to another. 

In addition, the L-port 3-way valve allows diverting flow from and between storage tanks as well as from cooling to chilling. 

The 3-way T-port valve and the L-port valve are the main categories of the 3-way ball valve, which also entails the following: 

  • Generally, an open valve allows flow from two ports, while sealing the other port known as the stop orifice. The open valve allows flow from one orifice (known as the body orifice) through the valve and out through the other orifice (known as the cavity port).

    This can happen vice versa meaning that another orifice can be sealed and the other two becomes the inlet and outlet depending on the system requirements. The open valve always has one opening. 
  • Usually closed valves operate like the open valve. In the system of a usually closed valve, one orifice (the body orifice) is sealed off leaving the other two orifices (the cavity port and stop port) open. This allows flow from the cavity port through the valve and out the stop port. 

    The system requirements change the inlet and outlet just like in the open valve (the stop orifice can be sealed off allowing flow from the body orifice through the valve and out of the stop orifice). The closed valve always has one orifice closed.
  • The directional control valve operates a little bit differently from the generally open and closed valve. The directional control valve allows for two ports of flow. When the stop orifice is sealed off, the body orifice is responsible for directing the line of flow through the body of the valve.

Several industrial valve manufacturers believe that the 3-way valve is one of the most used valves as it gives room for different system requirements, allowing different styles of flow in a pipeline or in whatever system it is applied. 

ADVANTAGES OF THE 3-WAY BALL VALVE 

It is important to note that the design of the valve determines the style and flow pattern in a system. The advantages of the 3-way ball valve cannot be overemphasized as it does not just fit into any system but can perform more than one function.

Below are some of the various advantages of the 3-way ball valve.

  • Has a simple structure with low volume.
  • Is the most cost-effective among other types of valves. This is because it can perform more than one function depending on the system requirements.
  • Has low media resistance.
  • Can mix up two different media types given that there are three ports in the valve.
  • Can divert the direction of flow from one point to another considering it has reliable sealing.
  • Can split the flow of any type of media into two different directions.
  • Can stop the flow of one media in a particular direction and allow another media to flow in that same direction.
  • Has a wide range of applications &#; it can be used across different system requirements which could be low pressure or even high vacuum.
  • Can clean itself by eliminating erosion to the seat caused by high speed fluid and washing away accumulated things on the sealing face. 
  • Can operate conveniently with the valve opening or closing rapidly. It can only be open or closed completely by turning 90 degrees.
  • Has the ball and sealing face of the seat separated from the medium when the valve is completely opened or closed.

3-WAY VALVE FUNCTION

As stated earlier, 3-way valve function is largely dependent on the system requirements. Since it can be used for a wide range of applications, the functions will be dependent on what is required of the valve in the system where it is applied. Some of such functions include:

  • Shutting off the flow of liquid or gas (media) in a piping system.
  • Opening the flow of liquid or gas in a piping system.
  • Mixing of liquid or gas from two different pipes.
  • Diverting flow of liquid or gas in the valve.
  • Mixing of two different media in a piping system.

These and more are determined by the system requirements, thus the design of different types of 3-way ball valves.

HOW DOES A 3-WAY BALL VALVE WORK? 

Source: Theengineeringmindset

Just like multi-port ball valves, the 3-way ball valve provides a control for piping applications. Its mechanism differs a little bit according to the type and this is because it works by turning a handle or by turning on an actuator (this is for 3-way electric ball valves). 

This action rotates the ball inside the multiport valve causing the channels to align with the inlet and outlet ports giving direction to the flow of liquid or gas. The handles have a range of motion and the range of motion differs according to the type.

Quickly, let&#;s explore the mechanism in the L-port 3-way valve and the T-port 3-way valve.

The mechanism in the L-port 3-way valve allows the direction of flow of media to be changed by turning a handle to 90 degrees. This means that every time the handle is turned 90 degrees, the direction changes because one port is sealed and then another port opens up. The valve&#;s mechanism doesn&#;t allow the three ports to be open at the same time.

The mechanism in the T-port valve or the 180 degrees valve allows the three ports to be open simultaneously. The T-port valve allows media from two different ports to be mixed in the body of the valve and exit through the other opening. The T-port shape allows media to flow in through two ports and out through one and vice versa. 

The bottom line is the mechanism of the 3-way ball valve is not fixed, but can change according to the type of valve used and the system requirements.

2-WAY VS 3-WAY VALVE&#;THE DIFFERENCE)

Generally, valves or ball valves play very important roles in industrial processes. The 3-way ball valve is not the only existing ball valve. There are several valves existent, but the 3-way ball valve because of its flexibility seems the most common. 

The question is, what is the difference between the 2 way ball valve and the 3 way ball valve? Is it just the name that&#;s different or are there characteristics that make them different?

  • The first very notable difference between these two types of ball valves is that the 2-way ball valve has just two ports, and openings (an inlet and an outlet). It is quite straightforward. On the other hand,  the 3-way ball valve has three ports and any of the three ports can be used as an inlet, inlets or outlet depending on the system requirements. 
  • The 2-way ball valve is restricted as its two ports allow only a single straight flow of media through the valve (i.e from one end to another without diverting or mixing the media).

    On the other hand, the 3-way ball valve with its three ports is more suitable for rather complex processes that cannot be accomplished by the 2-way valve. Also, the 3-way ball valve operation allows diversion of the direction of media flow and also allows mixing of media in the valve.
  • The 2-way ball valve is majorly used as a shut-off valve otherwise known as an isolation valve while the 3-way ball valve is used for both controlling the direction of flow of media, mixing of media and shutting off of the valve. 
  • The 2 way ball valves are more efficient when it comes to the regulation of temperature and pressure of the flow of media in and out of the valve. 
  • The 3-way ball valve has a more constant flow rate than the 2 way ball valve because once the handle is turned and the channels are aligned with the ports of the valve, the flow of media in and out of the valve is undisturbed. On the other hand, the flow rate in a  2-way ball valve fluctuates due to the opening and closing of the valve. The 3-way ball valve is to be used with a system that has a constant flow of water.
  • The use of 2-way valves will require extra accessories in systems where mixing and diversion of fluids will be required. In cases like this, the 3 way ball valve will be cost-effective as it can perform multiple functions in itself (mix different media and also divert the direction of the flow of media).
  • While the 3-way ball valve is cost-effective, the 2-way ball valve is cheaper to buy and install. In most cases, some industries choose the 2-way ball valve especially when it comes to regulating certain parameters.
  • The 3-way valve alters the direction of fluid from inside of the cooling coil to the outside and is efficient in applications where secondary pumps with variable speed are used while the 2-way valve, having only two positions (on/off), is deployed  in the cases  where the constant speed pumps are used.

The differences between the 2-way ball valve and the 3-way ball valve are majorly hinged on the number of ports they possess. These ports determine the mechanism of the functions they perform when attached to piping or tubing for liquid or gas. 

WHY ARE HANDLES SO IMPORTANT FOR THREE-WAY BALL VALVES&#;

Given how flexible a 3-way valve is, one would think that handles are of less use for the valve. The handles though are significantly more important than we can imagine. The 3 way ball valve is powered by a handle. The handle is more or less the deciding factor of how efficient the 3 way valve works.

Generally, all ball valves come with handles which keep them from exceeding a certain degree of turn. For the this ball valve, handles are important because of the number of ports of the valve. The handle provides control through its limited range of motion.

The range of motion specifies the amount of liquid or gas that is to be mixed or diverted. In essence, the flow pattern in a three-way is determined by the handle.

Practically without the handles on a 3-way ball valve, there will be no control of the amount of media that will pass through the valve. It eventually will end up in a mess as an excessive amount of media can go through the valve and can eventually cause a breakdown in the piping system.

CONCLUSION

3-way ball valves are one of the most important types of ball valves; they serve diverse roles in different systems in industrial processes. They play significant roles at different points in a pipe and tube system for liquid or gas flow. 

Proven to be cost-effective, its mechanism is a good show of flexibility as it fits into a wide range of system requirements allowing the valve to perform different functions in different systems at a time. For industrial processes and their complexities, the 3-way ball valve will be the best pick because of all its capabilities. Contact a professional valve factory to know more about it.

Are you interested in learning more about Stainless Steel Lost Wax Casting Spare Parts? Contact us today to secure an expert consultation!