Plastic injection molding has risen to the very top of desirable methods for manufacturing various plastic components and parts in large quantities. It&#;s a process that can handle even the most intricate designs with a high degree of precision and consistency. However, that&#;s not the only reason why you should partner with a reputable custom plastic injection molding company, as there are many other benefits of plastic injection molding.
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There&#;s a reason plastic injection molding is becoming the most popular method for creating different plastic parts. It&#;s simply a method that offers numerous advantages over all other processes for manufacturing plastic parts. Here are the biggest benefits of choosing to outsource your plastic injection molding to experienced professionals:
The scientific approach to mold and part design allows manufacturers to create extremely complex components with plastic injection molding. This means that injection molding is capable of creating incredibly intricate parts in large quantities, with a great degree of uniformity, little waste, and low number of defective parts.
This process, especially if performed by an experienced team of designers and manufacturers, is the most efficient method for producing plastic parts. Advanced mold design ensures minimal manufacturing problems during the cycle. Also, cycle times are very fast, allowing for the production of a greater number of components in an identical timeframe.
Plastic injection molding features low labor costs, especially when compared to all the other methods for manufacturing plastic components. The molding equipment operates automatically for a large portion of the cycle, streamlining the process and lowering the associated labor costs.
The method of custom plastic injection molding offers a wide range of parts made with extreme precision. Even the most complex designs feature accuracy within the tolerances of +/- .001 of an inch. However, what&#;s even better is that such tolerances are not only a possibility, but capable of replication across thousands of created components.
It is consistency that&#;s unparalleled in all other methods for creating plastic parts. Plastic injection molding is a highly consistent process that allows for the repetition of high-quality results across thousands of manufactured components. This ensures low defect percentage and better cost-effectiveness.
This is an important consideration for a multitude of industries that make good use of plastic components. Plastic injection molding allows for the reduction of weight of a certain part without compromising the required flexibility, strength, or hardness by using one of the many available materials and resins that offers the necessary characteristics at a reduced weight.
The process of plastic injection molding is extremely flexible and allows for numerous combinations of materials, colors, and characteristics depending on the specific requirements of application. This makes plastic molding a process that offers endless possibilities and allows for careful fine-tuning of end-products features and characteristics.
Plastic injection molding is a manufacturing process for a wide range of parts and components made from plastic that offers an array of benefits. However, that&#;s only one of the interesting facts about this method. Plastic injection molded parts are suitable for different applications in many industries, and the modern trends and advancements will only extend the efficiency and versatility of plastic injection molding.
However, all these advantages are only attainable if you find a reputable company to partner with. That&#;s where Wunder Mold comes in. We closely listen to your specific demands and design and manufacture all our plastic components accordingly. This is how we ensure they suit your needs and industry requirements and standards. You can give us a call at (707) 448- or reach out at .
Plastic injection molding is extremely versatile method of producing parts and products. It is one of the preferred methods for manufacturing parts because it has multiple advantages over other methods of plastic molding. Not only is plastic injection molding simpler and more reliable, it is also extremely efficient. You should have no doubts about using this method to manufacture parts.
Here are 5 major advantages of using injection molding for manufacturing plastic parts and components.
1. Detailed Features and Complex Geometry
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The injection molds are subjected to extremely high pressure. As a result the plastic within the molds is pressed harder against the mold compared to any other molding process. Due to this excessively high pressure, it is possible to add a large amount of details into the design of the part.
Furthermore, due to high pressure during the molding process, complex and intricate shapes can easily be designed and manufactured which otherwise would have been too complicated and expensive to manufacture.
2. High Efficiency
Once the injection molds have been designed to the customer&#;s specifications and the presses pre-programmed, the actual molding process is very quick compared to other methods of molding. Plastic injection molding process hardly takes times and this allows more parts to be manufactured from a single mold. The high production output rate makes plastic injection molding more cost effective and efficient. Typically, hot-runner ejection mold systems produce parts with more consistent quality and do so with faster cycle times, but it&#;s not as easy to change colors nor can hot runners accommodate some heat-sensitive polymers. Learn more about the key differences between hot-runner and cold-runner systems.
3. Enhanced Strength
In plastic injection molding, it is possible to use fillers in the injection molds. These filler reduce the density of the plastic while it being molded and also help in adding greater strength to the part after it has been molded. In fields where parts need to be strong and durable, plastic injection has an option that other molding processes do not offer.
4. Ability to Use Multiple Plastic Types Simultaneously
One of the major advantages of using plastic injection molding for manufacturing parts is the ability to use different types of plastic simultaneously. This can be done with the help of co-injection molding, which takes away the worry about using a specific type of plastic.
5. Automation to Save Manufacturing Costs
Plastic injection molding is an automated process. A majority of the injection molding process is performed by machines and robotics which a sole operator can control and manage. Automation helps to reduce manufacturing costs, as the overheads are significantly reduced. Furthermore, with reduced labor force the overall cost of manufacturing the parts is reduced and this cost saving can easily be passed on to the customer.
Furthermore, automation allows for making precise and accurate injection molds. Computer aided design (CAD) and computer aided manufacturing (CAM) allow close tolerances during the making of the molds.
The Bottom Line
Using injection molding also ensures the parts manufactured hardly require any work after the production. This is because the parts have more or less a finished appearance after they are ejected from the injection molds.
Today, plastic injection molding is an environment-friendly process. The scrap plastic generated during the production process is reground and re-used. Hence, the process generates very little waste.
If you are looking for more details, kindly visit injection molding case studies.