Not utilizing the space of your warehouse for its full potential can be time consuming and costly. For those who run a warehouse, you know how important it is to utilize all available spaces so you can maximize their profits. With all of the benefits of pallet rack mezzanine, increasing warehouse space in an existing facility can be as easy as installing a rack mezzanine. This can double your floor space, where the mezzanine is installed.
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There are two types of warehouse mezzanines, traditional (or free-standing) and rack-supported. Traditional (or free-standing) mezzanines, as their name implies, are freestanding structures that must be tied into the main building structure usually through walls or floors. Rack-supported mezzanines are supported by racks used only for structural purposes.
In order to save space, the obvious solution is to stack up. Pallet racking mezzanines are one of the best ways to do this. In such cases where there is a need for more storage space without having to build out horizontally and increasing rent cost, pallet racking mezzanines should be considered as one of your possible options.
Mezzanines with pallet racks are a great way to maximize storage space in your warehouse or distribution center.
The first and most obvious benefit is that pallet rack mezzanines provide more storage space than a conventional mezzanine. Pallets racks have a very small footprint, which means that storage can be stacked high without taking up too much space.
Traditional mezzanines need supports, to keep it from sagging or collapsing under the weight of floor loads. Pallet rack mezzanines can provide the same support, while simultaneously utilizing the space for storage capacity.
Pallet racking mezzanines are an excellent way to maximize the use of your existing floor space. The height of pallet racks compared to conventional storage systems means that you will be able to store more products or materials per square foot while using less floor space than if you were storing them on the ground.
Mezzanines are often used to store goods away from the main warehouse floor, and in order for them to work effectively, they need an elevated platform to act as a landing where people will walk on and load/unload inventory.
Pallet rack mezzanines are perfect for this purpose, since pallets are typically stored on racks that raise them off the ground, leaving an open space that can be used for other purposes.
The third major benefit is that pallet racking mezzanines are less expensive to install than other types of mezzanine systems. One thing you must remember, though, with this type of installation is that the traditional mezzanines must be secured when installed and capable of bearing the load they will have to bear.
You don’t want your pallet racking mezzanines to collapse under the weight of stored cargo or materials, so make sure you purchase quality racks and they are properly installed.
Possibly the most important benefit of installing pallet racking mezzanines is the increase in efficiency. By maximizing and maximizing your floor space, you are eliminating wasted space that doesn’t add to profitability. You also get to use as much of your warehouse or distribution center as possible for work zones like picking/packing areas.
The final and possibly greatest benefit of a pallet racking mezzanine is that it is a good investment. Traditional mezzanines do not provide as much storage space and can take up just as much floor space, and the costs of building out vertically is less than the costs of storage space building out storage space horizontally. Especially if you have a limited budget, pallet rack mezzanines are an excellent way to maximize your storage capacity without sacrificing efficiency or practicality.
In general, pallet racking mezzanines are a much more efficient way to utilize space for your business or company than traditional methods. Traditional storage systems require more floor space, take up as much floor space as they store, and in some cases, can even be more expensive to install. Pallet rack mezzanines provide a great way to maximize the use of your warehouse or distribution center’s storage capacity without sacrificing floor space.
For a small investment you can make a big difference in your business, and it doesn’t hurt that this type of mezzanine is a lot more efficient than the traditional platforms.
If you have any questions about the benefits of pallet rack mezzanines or getting one installed, feel free to call us or reach out through the Contact page.
Faced with the challenges of urban sprawl, limited industrial real estate, and ever-expanding inventory needs, businesses are turning towards innovative solutions to optimise their ROI. Often, the secret lies in making the most of available space. Enter mezzanines! These elevated platforms can transform your warehouse by adding extra storage or even creating space for an office. Think of them as a smart two-level solution in a one-level footprint.
So, you’re seeking an efficient, space-saving investment, and want to elevate your game with a mezzanine system—but what’s the difference between rack-supported and clear-span mezzanines? And which one will work best for my warehouse?
These are common questions we receive from our customers, and the answer largely depends on your specific needs, space constraints, and the intended use of the mezzanine. Fortunately, this guide is here to demystify the head scratchers and help you make the best possible decision for your business goals. Read on to find out more.
At Unistor, we pride ourselves on being the leading manufacturer and supplier of mezzanine flooring solutions in Australia. With over thirty years of experience working with a range of industries, we specialise in offering bespoke mezzanine systems to meet all of your requirements. This includes (but is no means limited to) two primary types of mezzanine flooring: rack-supported and clear-span.
Both rack-supported and clear-span mezzanines are structures used to increase storage or workspace within a facility. However, they are designed and function quite differently. Let’s take a look at the differences and specifics of each and determine which one might best serve your requirements:
Rack-supported mezzanines combine two powerful storage solutions: traditional pallet racking and mezzanine floors. Imagine stacking shelves (pallet racks) high up, and then placing a sturdy floor on top. This design lets businesses store items below on the racks while creating an extra floor above for more space or additional storage. It’s like adding an extra layer in your warehouse, giving you double benefits: maximised storage at the bottom and an added level of usable space on top.
Businesses with large inventories or stock, be it retail, manufacturing, logistics, 3PL or warehousing, will find this option exceptionally beneficial. The pallet racking system underpins the mezzanine floor – creating an extensive storage area for additional inventory without compromising the usability of the space above.
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Since it combines racking and mezzanine, there’s a potential for substantial cost savings as you’re integrating two systems into one cohesive unit. These mezzanine systems have become an essential tool for businesses seeking to optimise their space without the significant costs and disruptions of relocating.
: Due to the robust pallet racking system that supports the mezzanine, these structures often have higher weight-bearing capacities than some other types. This makes them ideal for storing heavier inventory, tools, machinery, or equipment.
Many rack-supported mezzanines can be easily integrated with warehouse management systems, allowing for efficient inventory tracking and management.
Flexibility: With Unistor, every rack-supported mezzanine is customisable, allowing for a design that matches your specific storage and space needs. Their modular design also enables easy reconfiguration, integration with existing storage systems, and a system that will flex as your operations grow.
Clear-Span Mezzanine Floors
Clear-span mezzanines are, in essence, freestanding structures. They don’t rely on shelving or racks for support, resulting in an unobstructed area beneath the floor. Whether you are moving goods, packing and sorting, or require a clear path for automated systems – this design shines especially in operations that require flexibility and freedom of movement.
Clear-span mezzanines are a boon for spaces like manufacturing hubs, active assembly lines, dedicated workstations, busy loading zones, or even automated systems. Their obstruction-free design ensures that businesses experience no interruptions, even in their high traffic areas, allowing for smooth and efficient operations every day.
One of the underrated benefits of clear-span mezzanines is their ability to elevate the aesthetics of a space. By easily integrating into the existing layout without causing major structural changes, they present a neat, streamlined appearance that enhances the overall ambience of your warehouse or facility.
Clear-span mezzanines often have a straightforward design which can lead to quicker and less complicated installations compared to other systems.
These mezzanines are designed to provide a sturdy, elevated platform without compromising on the structural integrity or safety of the space. Their free-standing nature ensures a reliable workspace for employees and goods.
The minimalist nature of clear-span designs, characterised by their reduced structural components, offers unparalleled flexibility. Whether you’re eyeing future expansions or reconfiguration, these mezzanines will flex effortlessly.
Both rack-supported and clear-span mezzanines have distinct advantages that they bring to the table. The choice between the two largely depends on your operational requirements, storage needs, and future growth plans.
If you’re unsure which is the best fit or need assistance with any step along the way, our expert team at Unistor are here to guide you! With over thirty years of experience as Australia’s leading manufacturer and supplier of mezzanine flooring solutions, we know the ins and outs of what makes a mezzanine project successful.
Whether you’re leaning towards the integrated utility of a rack-supported mezzanine or the open flexibility of clear-span, rest assured that with Unistor, you’re always making an informed and future-proof investment. We stock a huge range of mezzanine flooring options and accessories, all of which are 100% Australian-made and designed according to your unique business needs.
Unistor offers end-to-end project services from consultation, design, engineering to installation, ensuring you deal directly with the manufacturer from start to finish. Reach out to us today, and let’s elevate your business together.
Choose Unistor as the right mezzanine solution and increase your storage capacity by double.
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