Beveled Washers - Purpose And Different Types

29 Apr.,2024

 

Beveled Washers - Purpose And Different Types

What are Beveled Washers?

Beveled Washers, also known as cupped spring washers, are distinguished by an uneven, angled shape. They are not as flat as some have a circular shape, giving them the appearance of washers in a drawer. Also, in some cases, one side of a beveled washer is slanted while the other is flat. The non-parallel faces can be mated and aligned with a stable and tight fit because the sloped side accommodates various installation angles.

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The vast range of thicknesses available in malleable beveled washers makes them suitable for greater applications. Inevitably, the angle is decided by the washer’s span dimension and will be matched to the surface’s angle. Finding a washer with the tightest possible angle is critical.

Fig 1: Beveled Washers
Source: Connect2India

Like flat washers, beveled washers are a fastening mechanism used with bolts. Washers with a beveled edge can be useful if two non-parallel surfaces are attached. Due to beveled washer technology, more complex cars, structures, bridges, and items are now conceivable. It’s important to think about all of these things when selecting a beveled washer for your project.

Purpose of Beveled Washers

Some of the purposes of beveled washers include:

  • Beveled washers distribute a load of fasteners to prevent damage to objects. Protecting objects from damage is made easier with beveled washers.
  • For structural beams, beveled washers may be necessary. A beveled washer must be used to fasten a slanted structural beam.
  • Beveled washers are frequently used in steel construction to ensure that fasteners are properly fitted and aligned in accordance with local building requirements.
  • The flanges of a normal steel beam are typically sloping. As required by rules, a beveled washer can be used to ensure that the head of a bolt is positioned perpendicular to the flange.
  • When using square or rectangular washers, it is easier to align the bevel with the fastener or surrounding item. Because spherical washers tend to revolve around the bolt, this construction style is less prone to cause problems.
  • Beveled washers are also often used in kitchen and bathroom sink faucets. These are frequently utilized in faucets with worn stem travel or broken sink seats.
  • Beveled washers are also used to seal water straight from the seat’s aperture rather than the margins around the seat.

Types of Beveled Washers

Some of the types of beveled washers are:

  • Square Beveled Washer – Stainless steel square beveled washers are commonly used in I-beam bolting because they fit the 2″ in 12″ beam profile. In square dimensions ranging from 1.25 to 3.00, these washers normally come in depths ranging from 0.34 to 0.81. Leveling and shimming can also be accomplished using beveled square beveled washers. Most fastening applications use parallel bearing surfaces to ensure that the fastening components sit flat and securely in the mated parts.
Fig 2: Square Beveled Washer
Source: MSC Industrial Supply
  • Hardened Beveled Washer – When mounting bolts through an I beam flanges, it is normal practice to utilize hardened bevel washers. These washers meet the F436 specification for hardened steel washers. Plain and galvanized are a couple of the finishes you will find for these washers.
  • Round Beveled Washer – There are round beveled washers available in a wide range of diameters, materials, and finishes, from steel to nylon and plain to tin.
Fig 2: Round Beveled Washer
Source: indiaMART

Conclusion

A beveled washer also needs to be the right size for the fastener. The hole in the washer should be small enough to keep the fastener’s head from going through but big enough to let the bolt shaft go through easily. Users also have to think about the thickness of the washer and the steep angle before considering it.

Flat vs. beveled faucet washers: what are the main ...

Who knew a small, flat rubber ring could be such a versatile and essential tool in home improvement and repair? Small washers work wonders by maintaining a tight seal, preventing leaks, keeping debris out and holding parts in place. These "little plumber's helpers" are essential gadgets for installing and operating faucets, pipes and showerheads.

There are several different types of faucet washers, the most common being flat washers and beveled washers. Both work well, sealing the space between the plumbing and faucet assembly and allowing water to flow fully. Flat washers are standard on all faucets, but beveled washers can be used on worn or uneven fittings.

It is always important to use the manufacturer's recommended parts in faucet installations to ensure optimal performance. However, some faucets may have special parts, or you may need to compensate for excessive wear. Knowing all the properties and uses of each part will help in selecting the best option.


 

What is a flat washer?

A flat washer is exactly as described: a small disc with a horizontal surface on both sides. Washer sizes can range from ⅛ inch to 1 ⅛ inch. The center opening in the washer allows the bolt to pass through easily and ensures that it remains airtight when the bolt is tightened.

Flat washers function in several components within the faucet assembly. These include the hot and cold water faucets, the aerator and the water supply line directly above. Washers control leaks and regulate water pressure throughout the water line.

Rubber is the most popular material for washers because they do an excellent job of completely shutting off the water flow. Water pressure and general flow do not wear out washers quickly, which makes using a faucet easy. As washers degrade and break, the metal parts inside the faucet wear out due to lack of friction protection.

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What is a beveled washer?

Beveled washers, also known as hillside washers or tapered washers, are not a standard issue. But just like flat washers, you can use them in many of the same ways when installing a faucet. The correct use of a beveled washer in the right situation can provide the same usable seal.

A beveled washer is a small disc with two different flat surfaces on each side. One side is flat and horizontal, while the other side has a more contoured profile. As a result, the beveled edge is slightly thicker and takes up more space between the areas that are joined together.

Beveled washers, just like their flat counterparts, are available in a variety of different materials. In addition to rubber, you can find them in silicon, nylon, Teflon and various metals. For use in faucets, rubber, silicone and stainless steel work best because they are rust-proof.

 

Why use washers?

Regardless of their type, faucet washers are used as spacers between fasteners to ensure an even, solid fit. Faucet washers help to install good pipe joints, reduce pressure, and minimize the stress of water flow and daily use. They are also important for forming water seals when installing and servicing faucets.

Internally, the washer is pressed downward against the seat or flow valve inside the faucet assembly. Ideally, it will form a closed seal that serves a dual purpose in the home water supply. When the faucet is closed, it will stop the flow of water to the spout and control contaminants flowing through the pipe.

Because of its high durability and flexibility, the washer can also be used as an insulator. Without a washer, the metal internal parts wear faster due to friction and are more prone to corrosion. Installed washers extend the life and condition of the faucet housing, thereby delaying repair or replacement.

 

What is the difference between a flat washer and a beveled washer?

Flat washers and beveled washers have the same shape and the same dimensions. In addition, they are both used to cushion the contact surface between two connected parts and to prevent water leakage. However, there are some key differences between the two in appearance and application.

Flat washers are completely horizontal on both sides, while slant washers have a flat side and a contoured side. This contoured surface gives the beveled washer a sloped or conical shape that is not flat and slightly larger than the flat washer. Because of the contour, beveled washers provide a flatter surface and tighter seal for worn or broken faucet rods.

 

Flat and beveled washers also differ in the way they meet to seal. With flat washers, the all-around flush design seals from the outer edge and center hole. In contrast, beveled washers primarily seal water flow from internal openings, as uneven edges can impede movement.


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