Welding Positioner Turntable – The Ultimate FAQ Guide
It’s not unknown to us that welding positioner turntables help a lot in the welding process. This is why many welders prefer using it than just going on with a project manually.
But how effective are welding positioner turntables in today’s welding industry? That’s what we’re about to find out. This comprehensive guide will revolve around welding positioners.
By the end of this guide, you’ll not only know if you need it; you’ll also be able to figure out which manufacturer you’ll be working with for the supplication of these equipment.
What is a Welding Positioner?
Welding positioners are complementary mechanical equipment that welders use.
It helps in the position of the weld by rotating the workpiece mechanically.
Overall, this allows the welder to just stand in position and work on a specific level consistently.
How Does a Welding Positioner Function?
A welding positioner functions by clutching to a valve or a point to hold the workpiece.
Then, depending on the goal, it would revolve and rotate the work material. It will spin on a specific axis based on the specifications of the welder.
Why Use a Weld Positioner?
Using weld positioners is not just for the benefit of the welder. As a matter of fact, it’s helpful for the quality of the work as well.
Here are some of the best reasons why you should use a weld positioner:
You Keep Yourself and Your Welders Safe
Weld positioners maximize the safety of your welders.
The workpiece would be anchored and attached well to the positioner, it wouldn’t move. No chains, slings, and cables – you’re going to mount it safely to your positioner.
You Decrease the Stress and Fatigue of the Welder
Your welders would remain on the surface level during welding. They wouldn’t have to duck, go overhead, or achieve complex positions while welding.
Better and Higher Quality of the Weld
Gathering all of its uses, it would guarantee a higher quality of work. Everything’s going to be more accurate, more precise, and the motion of the workpiece will be more controlled.
Increased Productivity
By using a welding positioner, you can expect to achieve and complete a project faster.
If you compare it to manual handling, it’ll be faster, more effective, and it’ll have a higher quality.
What are Pipe Welding Positioners?
They are welding positioners that accommodate the welding of pipes and tubes.
Using Weld Positioners vs. Manual Handling
Manual handling is the classic or the traditional welding approach. However, it’s tiring for the welder.
You can also produce inaccurate welds because of the workpiece’s unpredictable movement.
Utilizing weld positioners can free you from all the stress you’re experiencing.
Once mounted, you can specify how the workpiece would turn. Everything is automated and you wouldn’t have to do the lifting of the material you’re welding!
What are the Areas of Application of Weld Positioners?
Weld positioners are famous for a lot of uses. However, you can choose to use weld positioners for:
The Most Common Welding Positioner Options
There are a lot of styles and options that you can do for welding positioners.
The most common and sought after units are:
What are the Usual Capacities of a Welding Positioner?
Welding positioners, on a usual basis, can withstand weight that ranges from the lightest of 50 lbs., to 200,000 lbs.
Welding Positioner Prices
The prices of welding positioners would depend on certain factors including:
To know accurate details of pricing, contact the manufacturer you wish to do business with. They’ll give you a quote or an estimate of he positioner you need for your project.
What are the Advantages of Using Welding Positioners?
To name a few of the most recognizable benefits of using weld positioners:
Parts of Welding Positioner
Different weld positioners have distinct parts.
But, if we were to name the most general parts of welding positioners, they would include:
What is Rotary Welding?
It’s a type of welding that uses a welding positioner, oscillating the torch to the surface.
Oftentimes, the torch is fixed or is specified to move back and forth. The purpose is to fill a bigger area with the bead.
What are Rotary Welding Positioners?
They’re the type of positioners you’ll need to use if you need a rotating weld.
It moves a full 360 degrees and will enable you to stick on surface level welding.
What are Benchtop Welding Positioners?
These types of machines are best for smaller design frames that need intricate detail.
They’re not difficult to mount and their main purpose is to mount heavy artillery; not disregarding the design and the details.
What is a Welding Turntable?
In the simplest terms, they’re machines that can help you with your welding project.
Welding turntables are the equipment that could rotate a workpiece on its own. It can be controlled (manually), or could be set on automatic.
How Do You Use Welding Positioner Turntables?
Using a welding positioner turntable is neither hard nor challenging to do. In fact, it can be summed up in these steps:
You can think of it as a machine that would give you two free hands off of the workpiece.
Are Welding Floor Turntables Automatic?
There are different processing types of welding turntable.
You can choose from manual turntables, semi-automatic turntables, and automatic turntables. Most of the welding turntables now are automatic. However, some welders are more comfortable in making their own pace.
Where Can You Apply the Usage of Welding Turntables?
You can use welding positioner turntables in a wide variety of applications.
But, the most common ones include creation of equipment and components in the following industries:
These aren’t the only options you got – there are a lot more! Oftentimes, it’s more used in welding round or cylindrical objects as they’re more challenging to work with.
How Can You Benefit From Using Rotating Welding Tables?
You can find a lot of different benefits and advantages from using welding turntables.
Among the most common ones that you can consider include:
Faster and Shorter Positioning Time
One of the main advantages and benefits you can get from using it would be speed; speed in terms of positioning and productivity.
The automation that it offers will allow your welders to gain better welding positions faster. They wouldn’t have to experiment because the workpiece would be laid out flat.
Due to this, you can expect faster welding durations and timeframes for results.
Less Labor
If you are to use a welding turntable, you’ll only need one (1) welder or operator. Once the workpiece has been loaded to the table, it’s as easy as the alphabet from there.
If your machines are semi-automatic or automatic, the welder can allow it to operate by itself.
Safety and Security of Your Welders
Going back to the point above, it promotes the safety and the security of your welders. You wouldn’t have to worry about dangers in handling the workpiece – even if it’s too heavy.
Better and More Accurate Results
Last but definitely not the least is that it can provide promising results. The ease of the welding projects you have will allow you to yield better outputs.
Final Verdict: More Savings
All these advantages point towards one thing – more and better savings for your operational and maintenance costs!
These are just the most common advantages you can get from using welding turntables. Others and more specific ones would depend on the workpiece and the project you have.
What to Look For in a Welding Positioner Manufacturer?
If you’re to work with a welding positioner company, you need to be clear about your needs.
You need to be wary of the following:
Who is the Best Welding Positioner Manufacturer
Here with us at Waldun, you’ll never have to worry about getting the machine you require.
We have a wide range of machinery and equipment that you can take advantage of. It’s a part of our Plasma Transferred Arc (PTA) welding equipment – it’s all in one!
When you work with Waldun, you will never have to think about the quality and the durability of our machinery.
Thousands of clients have proven it – don’t miss the chance to work with the best in the industry
Understanding Welding Positioners
Welding positioners are machines that make the welding process easier.
They rotate at a full 360-degree angle, making the welder just stand in one position. There are many different types of welding positioners but the most common would be a turntable.
What’s a Welding Positioner Turntable?
A welding positioner turntable is a type of welding positioner that’s flat in its surface.
You can use it because it spins and rotates on its horizontal axis. It reveals the whole and complete form of the workpiece to the welder without the need to move and go around it.
They are positioners that are small and can be placed on top of a bench.
They’re positioners that could either be flat on the surface, or could have chucks to clutch the workpiece.
How Do You Use a Welding Positioner Turntable?
Using a weld positioner turntable is easy.
Follow these steps to use your welding turntables more efficiently and effectively.
Using a welding positioner turntable is rather simple; it’s just like operating a regular machine.
How Can a Welding Positioner Turntable Help You?
For a welder, a welding positioner turntable can help you become stationary. It can help you stay in position and focus on the weld.
For welding companies, it can perform high quality and accurate welds. Minimal error will happen with the weld.
What Benefits Can You Get From Using a Welding Positioner Turntable?
Welding positioner turntables can get you the following benefits:
Safer and More Secure Welders
The number one benefit or advantage that it gives is the security of the welder. Can you just imagine a 50-ton workpiece being welded without a floor positioner turntable?
Not only is it hard, it’s also dangerous and hazardous to the safety of the welder. By using welding positioner turntables, it’s clamped onto and attached so that it refrains from moving.
Higher Productivity
Using welding positioner turntables can increase your productivity as a welder.
There are machines and equipment that can be programmed to automate the weld. If you use it with a weld positioner turntable, the procedure is faster and more urgent.
Increased and Better Weld Quality
Welders wouldn’t think about how they could maneuver the workpiece if they use this machine.
The only thing you’ll think about would be the quality of the weld; this improves and increases the quality of the weld, regardless of the size of the project.
Less Work/Labor
By using a weld positioner turntable, you can designate less people to do the work. This means less labor and more savings for you.
These are just some of the most common advantages you can get in using welding turntables. If you’re thinking that it’s just another piece of expense, think again!
What are the Parts of a Welding Positioner Turntable?
Different manufacturers of weld positioner turntables could integrate varying parts.
But, to give you the most common parts of a welding positioner turntable, here are they:
What Things Should You Take Note of When Buying Welding Positioners?
There are a lot of things you need to look at before you buy a weld positioner turntable.
But, you need to know the following because they’re the most important ones:
By knowing these things, you’ll be able to get the exact positioner you need for your project.
What is Welding Rotator?
A welding rotator is a machine you can use to help in welding cylindrical or rounded objects.
You can use it in welding either small or large-sized rounded objects.
How does Welding Rotator Function?
Many people don’t understand how a welding rotator works. But in reality, it actually functions quite easily.
It functions by rotating the circular or the cylindrical object to help and aid in welding. For heavy materials and workpieces, welders don’t need to change positions as the welding rotator would rotate it for them.
What are the Usual Parts of Welding Rotator?
Different welding rotators have different parts. Moreover, there are manufacturers that add certain components to it.
But, the parts that would never be taken out include:
Even if just one of these parts are missing, a welding rotator would not be able to function.
Welding Positioner Turntable Price
The prices for weld positioner turntables vary from one manufacturer to another.
In fact, it’ll depend on a lot of factors like the capacity, the size, the functionality, and so on.
How Do You Choose the Welding Positioner You’ll Use?
Other than the things you must look for before buying, you need to know how to choose the positioner you’ll purchase.
Here are three (3) tips to help you choose a welding positioner turntable for your project:
These three can help you narrow your options down; helping you arrive at the best and the highest quality of welding positioner turntables.
Who Can You Trust With Weld Positioner Turntables?
China is known to be the best in everything – and that is the case with welding positioner turntables.
And here in the country, there’s no better company you can trust than Waldun.
We here at Waldun have been focusing on improving and developing the quality of welding positioner turntables since 2005.
We’re actually the go-to company of businesses involved and engaged in welding.
Why Should You Choose Waldun For Your Welding Turntables?
All our welding positioner turntables are tested and assessed before they’re sold. We can guarantee zero flaws and errors in using it.
Moreover, we offer a 1-year warranty to machines! That’s how confident we are in the equipment we provide in the market.
Get the best weld positioner turntables you can get in the market with Waldun! Get it within 20 days!
For more information Welding Positioners vs. Welding Turntables: Which Is Right for You?, please get in touch with us!